Uncertainty Quantification for Parameter Estimation and Response Prediction
Source abstract
Abstract
Integrated Computational Materials Engineering (ICME) is an engineering approach where the materials, manufacturing process, and component designs are optimized concurrently before an actual physical component is realized. This requires the integration of models across vast length and timescales. A key benefit of ICME is the ability to reduce the bulk of expensive and lengthy experiments via tailored simulation. However, ICME introduces new challenges and limitations as the statistical confidence in the final design and manufacturing process must be established from simulation rather than experimental observation and testing. The computational materials science community has not formally adopted tools for verification and validation or UQ for materials simulations. In this study, a Bayesian hierarchical model is considered which accounts for parameter uncertainty, the inherent variability in the properties of material samples tested, and measurement noise. The Bayesian inferential framework is used to calibrate model parameters given calibration data and also to make forward predictions with a confidence level established through the highest posterior density intervals. The generality of the framework is demonstrated through two case studies: (1) parameter estimation for a crystal plasticity model which provides key microstructural and grain-level deformation information to use within the ICME chain; (2) the estimation in uncertainty in thermodynamic phase stability from multiple databases for phase stability.
Source: expertdata · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Probabilistic and Robust Engineering Design · Microstructure and mechanical properties · Metallurgy and Material Forming
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (92)
Show source-provided references
1. National Research Council et al (2008) Integrated computational materials engineering: a transformational discipline for improved competitiveness and national security. National Academies Press, Washington
2. Allison J, Backman D, Christodoulou L (2006) Integrated computational materials engineering: a new paradigm for the global materials profession. JOM 58(11):25–2710.1007/s11837-006-0223-5 ↗
3. Backman DG, Wei DY, Whitis DD, Buczek MB, Finnigan PM, Gao D (2006) Icme at ge: accelerating the insertion of new materials and processes. JOM 58(11):36–4110.1007/s11837-006-0225-3 ↗
4. Olson GB, Kuehmann CJ (2014) Materials genomics: from calphad to flight. Scr Mater 70:25–3010.1016/j.scriptamat.2013.08.032 ↗
5. Xiong W, Olson GB (2015) Integrated computational materials design for high-performance alloys. MRS Bull 40(12):1035–104410.1557/mrs.2015.273 ↗
6. Panchal JH, Kalidindi SR, McDowell DL (2013) Key computational modeling issues in integrated computational materials engineering. Comput Aided Des 45(1):4–2510.1016/j.cad.2012.06.006 ↗
7. Horstemeyer MF (2012) Integrated computational materials engineering (ICME) for metals: using multiscale modeling to invigorate engineering design with science. Wiley, Hoboken10.1002/9781118342664 ↗
8. Schmitz GJ, Prahl U (2012) Integrative computational materials engineering: concepts and applications of a modular simulation platform. Wiley, Hoboken10.1002/9783527646098 ↗
9. Allison J, Backman D, Christodoulou L (2006) Integrated computational materials engineering: a new paradigm for the global materials profession. JOM 58(11):25–2710.1007/s11837-006-0223-5 ↗
10. Allison J (2011) Integrated computational materials engineering: a perspective on progress and future steps. JOM 63(4):15–1810.1007/s11837-011-0053-y ↗
11. Olson GB (1997) Computational design of hierarchically structured materials. Science 277(5330):1237–124210.1126/science.277.5330.1237 ↗
12. Rice RC, Jackson JL, Bakuckas J, Thompson S (2003) Metallic materials properties development and standardization. In: Metallic materials properties development and standardization, Report No. MMPDS-01 DOT/FAA
13. Roy CJ, Oberkampf WL (2011) A comprehensive framework for verification, validation, and uncertainty quantification in scientific computing. Comput Methods Appl Mech Eng 200(25–28):2131–214410.1016/j.cma.2011.03.016 ↗
14. Wang Y (2015) Uncertainty in materials modeling, simulation, and development for ICME. In: Proceedings of 2015 materials science and technology
15. Bradford C, Dan B, Rollie D (2012) Verification and validation of icme methods and models for aerospace applications. Integr Mater Manuf Innov 1(1):2
16. Chernatynskiy A, Phillpot SR, LeSar R (2013) Uncertainty quantification in multiscale simulation of materials: a prospective. Ann Rev Mater Res 43:157–18210.1146/annurev-matsci-071312-121708 ↗
17. Kouchmeshky B, Zabaras N (2010) Microstructure model reduction and uncertainty quantification in multiscale deformation processes. Comput Mater Sci 48(2):213–22710.1016/j.commatsci.2010.01.001 ↗
18. Mahata A, Mukhopadhyay T, Adhikari S (2016) A polynomial chaos expansion based molecular dynamics study for probabilistic strength analysis of nano-twinned copper. Mater Res Express 3(3):03650110.1088/2053-1591/3/3/036501 ↗
19. Salloum M, Templeton JA (2014) Inference and uncertainty propagation of atomistically informed continuum constitutive laws, part 2: generalized continuum models based on Gaussian processes. Int J Uncertain Quantif 4(2):171–18410.1615/Int.J.UncertaintyQuantification.2014008154 ↗
20. Khadyko M, Sturdy J, Dumoulin S, Hellevik LR, Hopperstad OS (2018) Uncertainty quantification and sensitivity analysis of material parameters in crystal plasticity finite element models. J Mech Mater Struct 13(3):379–40010.2140/jomms.2018.13.379 ↗
21. Yuan M, Galbincea N, Salem A, Niezgoda SR (2018) Validation and uncertainty quantification for manufacturing design accounting for material variability. In: 2018 AIAA non-deterministic approaches conference, p 092610.2514/6.2018-0926 ↗
22. Honarmandi P, Paulson N, Arroyave R, Stan M (2019) Uncertainty quantification and propagation in Calphad modelling. Modell Simul Mater Sci Eng 27(3):03400310.1088/1361-651X/ab08c3 ↗
23. Hunt M, Haley B, McLennan M, Koslowski M, Murthy J, Strachan A (2015) PUQ: a code for non-intrusive uncertainty propagation in computer simulations. Comput Phys Commun 194:97–10710.1016/j.cpc.2015.04.011 ↗
24. Fezi K, Krane MJM (2017) Uncertainty quantification in modeling metal alloy solidification. J Heat Transf 139(8):08230110.1115/1.4036280 ↗
25. O’Hagan A (2013) Polynomial chaos: a tutorial and critique from a statistician’s perspective. SIAM/ASA J Uncertain Quantif 20:1–20
26. Dienstfrey A, Phelan FR, Christensen S, Strachan A, Santosa F, Boisvert R (2014) Uncertainty quantification in materials modeling. JOM 66(7):1342–134410.1007/s11837-014-1049-1 ↗
27. Plotkowski A, Krane MJM (2017) Quantification of epistemic uncertainty in grain attachment models for equiaxed solidification. Metall Mater Trans B 48(3):1636–165110.1007/s11663-017-0933-9 ↗
28. Fezi KS (2016) Modeling transport phenomena and uncertainty quantification in solidification processes. Open Access Dissertations. https://docs.lib.purdue.edu/open_access_dissertations/755
29. Kennedy MC, O’Hagan A (2001) Bayesian calibration of computer models. J R Stat Soc Ser B 63(3):425–46410.1111/1467-9868.00294 ↗
30. Liu JS (2008) Monte Carlo strategies in scientific computing. Springer, New York
31. Andrieu C, De Freitas N, Doucet A, Jordan MI (2003) An introduction to mcmc for machine learning. Mach Learn 50(1–2):5–4310.1023/A:1020281327116 ↗
32. Smith AFM, Roberts GO (1993) Bayesian computation via the gibbs sampler and related Markov chain Monte Carlo methods. J R Stat Soc Ser B (Methodological) 55(1):3–2310.1111/j.2517-6161.1993.tb01466.x ↗
33. Berg BA, Billoire A (eds) (2007) Markov Chain Monte Carlo simulations. Wiley, Hoboken
34. Gamerman D, Lopes HF (2006) Markov Chain Monte Carlo: stochastic simulation for Bayesian inference. CRC, New York10.1201/9781482296426 ↗
35. Geman S, Geman D (1984) Stochastic relaxation, gibbs distributions, and the bayesian restoration of images. IEEE Trans Pattern Anal Mach Intell 6:721–74110.1109/TPAMI.1984.4767596 ↗
36. Barnard J, McCulloch R, Meng X-L (2000) Modeling covariance matrices in terms of standard deviations and correlations, with application to shrinkage. Stat Sin 10(4):1281–1311
37. O’Malley AJ, Zaslavsky AM (2008) Domain-level covariance analysis for multilevel survey data with structured nonresponse. J Am Stat Assoc 103(484):1405–141810.1198/016214508000000724 ↗
38. Raftery AE, Lewis SM (1996) Implementing MCMC. In: Markov chain Monte Carlo in practice, pp 115–130
39. Naghdi PM (1990) A critical review of the state of finite plasticity. Zeitschrift für Angewandte Mathematik und Physik ZAMP 41(3):315–39410.1007/BF00959986 ↗
40. Chaboche J-L (2008) A review of some plasticity and viscoplasticity constitutive theories. Int J Plast 24(10):1642–169310.1016/j.ijplas.2008.03.009 ↗
41. Agnew SR, Yoo MH, Tome CN (2001) Application of texture simulation to understanding mechanical behavior of mg and solid solution alloys containing Li or Y. Acta Mater 49(20):4277–428910.1016/S1359-6454(01)00297-X ↗
42. Wen W, Borodachenkova M, Tomé CN, Vincze G, Rauch EF, Barlat F, Grácio JJ (2016) Mechanical behavior of low carbon steel subjected to strain path changes: experiments and modeling. Acta Mater 111:305–31410.1016/j.actamat.2016.03.075 ↗
43. Lebensohn RA, Tomé CN (1993) A self-consistent anisotropic approach for the simulation of plastic deformation and texture development of polycrystals: application to zirconium alloys. Acta Metallurgica et Materialia 41(9):2611–262410.1016/0956-7151(93)90130-K ↗
44. Engler O, Tomé CN, Huh M-Y (2000) A study of through-thickness texture gradients in rolled sheets. Metall Mater Trans A 31(9):2299–231510.1007/s11661-000-0146-7 ↗
45. Beyerlein IJ, Lebensohn RA, Tome CN (2003) Modeling texture and microstructural evolution in the equal channel angular extrusion process. Mater Sci Eng A 345(1–2):122–13810.1016/S0921-5093(02)00457-4 ↗
46. Li S, Beyerlein IJ, Bourke MAM (2005) Texture formation during equal channel angular extrusion of fcc and bcc materials: comparison with simple shear. Mater Sci Eng A 394(1–2):66–7710.1016/j.msea.2004.11.032 ↗
47. Zhao P, Low TSE, Wang Y, Niezgoda SR (2016) An integrated full-field model of concurrent plastic deformation and microstructure evolution: application to 3d simulation of dynamic recrystallization in polycrystalline copper. Int J Plast 80:38–5510.1016/j.ijplas.2015.12.010 ↗
48. Zhao P, Wang Y, Niezgoda SR (2018) Microstructural and micromechanical evolution during dynamic recrystallization. Int J Plast 100:52–6810.1016/j.ijplas.2017.09.009 ↗
49. Lebensohn RA, Kanjarla AK, Eisenlohr P (2012) An elasto-viscoplastic formulation based on fast fourier transforms for the prediction of micromechanical fields in polycrystalline materials. Int J Plast 32:59–6910.1016/j.ijplas.2011.12.005 ↗
50. Dancette S, Delannay L, Renard K, Melchior MA, Jacques PJ (2012) Crystal plasticity modeling of texture development and hardening in twip steels. Acta Mater 60(5):2135–214510.1016/j.actamat.2012.01.015 ↗
51. Liu B, Raabe D, Roters F, Eisenlohr P, Lebensohn RA (2010) Comparison of finite element and fast fourier transform crystal plasticity solvers for texture prediction. Modell Simul Mater Sci Eng 18(8):08500510.1088/0965-0393/18/8/085005 ↗
52. Sachs G (1928) Zur ableitung einer fliessbedingung. Z VDI 72:734–736
53. Bishop JFW, Hill R (1951) Cxxviii. a theoretical derivation of the plastic properties of a polycrystalline face-centred metal. Lond Edinb Dublin Philos Mag J Sci 42(334):1298–130710.1080/14786444108561385 ↗
54. Bishop JFW, Hill R (1951) Xlvi. A theory of the plastic distortion of a polycrystalline aggregate under combined stresses. Lond Edinb Dublin Philos Mag J Sci 42(327):414–42710.1080/14786445108561065 ↗
55. Taylor GI (1938) Plastic strain in metals. J Inst Met 62:307–324
56. Kröner E (1961) On the plastic deformation of polycrystals. Acta Metall 9:155–16110.1016/0001-6160(61)90060-8 ↗
57. Molinari A, Canova GR, Ahzi S (1987) A self consistent approach of the large deformation polycrystal viscoplasticity. Acta Metall 35(12):2983–299410.1016/0001-6160(87)90297-5 ↗
58. Kalidindi SR, Bronkhorst CA, Anand L (1992) Crystallographic texture evolution in bulk deformation processing of FCC metals. J Mech Phys Solids 40(3):537–56910.1016/0022-5096(92)80003-9 ↗
59. Lebensohn RA, Castañeda PP, Brenner R, Castelnau O (2011) Full-field versus homogenization methods to predict microstructure–property relations for polycrystalline materials. In: Computational methods for microstructure-property relationships, pp 393–441, Springer, New York10.1007/978-1-4419-0643-4_11 ↗
60. Roters F, Eisenlohr P, Hantcherli L, Tjahjanto DD, Bieler TR, Raabe D (2010) Overview of constitutive laws, kinematics, homogenization and multiscale methods in crystal plasticity finite-element modeling: theory, experiments, applications. Acta Mater 58(4):1152–121110.1016/j.actamat.2009.10.058 ↗
61. Raabe D, Sachtleber M, Weiland H, Scheele G, Zhao Z (2003) Grain-scale micromechanics of polycrystal surfaces during plastic straining. Acta Mater 51(6):1539–156010.1016/S1359-6454(02)00557-8 ↗
62. Salem AA, Kalidindi SR, Semiatin SL (2005) Strain hardening due to deformation twinning in $$\alpha$$-titanium: constitutive relations and crystal-plasticity modeling. Acta Mater 53(12):3495–350210.1016/j.actamat.2005.04.014 ↗
63. Bridier F (2009) Crystal plasticity modeling of slip activity in Ti–6Al–4V under high cycle fatigue loading. Int J Plast 25(6):1066–108210.1016/j.ijplas.2008.08.004 ↗
64. Deka D, Joseph DS, Ghosh S, Mills MJ (2006) Crystal plasticity modeling of deformation and creep in polycrystalline Ti-6242. Metall Mater Trans A 37(5):1371–138810.1007/s11661-006-0082-2 ↗
65. Gaubert A, Le Bouar Y, Finel A (2010) Coupling phase field and viscoplasticity to study rafting in Ni-based superalloys. Philos Mag 90(1–4):375–40410.1080/14786430902877802 ↗
66. Miodownik MA (2002) A review of microstructural computer models used to simulate grain growth and recrystallisation in aluminium alloys. J Light Met 2(3):125–13510.1016/S1471-5317(02)00039-1 ↗
67. Kalidindi SR (1998) Incorporation of deformation twinning in crystal plasticity models. J Mech Phys Solids 46(2):267–29010.1016/S0022-5096(97)00051-3 ↗
68. Wang H, Wu PD, Wang J, Tomé CN (2013) A crystal plasticity model for hexagonal close packed (HCP) crystals including twinning and de-twinning mechanisms. Int J Plast 49:36–5210.1016/j.ijplas.2013.02.016 ↗
69. Arsenlis A, Parks DM (2002) Modeling the evolution of crystallographic dislocation density in crystal plasticity. J Mech Phys Solids 50(9):1979–200910.1016/S0022-5096(01)00134-X ↗
70. Evers LP, Brekelmans WAM, Geers MGD (2004) Scale dependent crystal plasticity framework with dislocation density and grain boundary effects. Int J Solids Struct 41(18–19):5209–523010.1016/j.ijsolstr.2004.04.021 ↗
71. Ma A, Roters F, Raabe D (2006) A dislocation density based constitutive model for crystal plasticity FEM including geometrically necessary dislocations. Acta Mater 54(8):2169–217910.1016/j.actamat.2006.01.005 ↗
72. Mercier S, Molinari A, Berbenni S, Berveiller M (2012) Comparison of different homogenization approaches for elastic-viscoplastic materials. Modell Simul Mater Sci Eng 20(2):02400410.1088/0965-0393/20/2/024004 ↗
73. Eshelby JD (1957) The determination of the elastic field of an ellipsoidal inclusion, and related problems. In: Proceedings of the Royal Society of London. Series A. Mathematical and physical sciences, vol 241. No. 1226, pp 376–396
74. Hill RODNEY (1965) Continuum micro-mechanics of elastoplastic polycrystals. J Mech Phys Solids 13(2):89–10110.1016/0022-5096(65)90023-2 ↗
75. Tomé CN, Lebensohn RA (2009) Manual for code visco-plastic self-consistent (VPSC). Los Alamos National Laboratory, New Mexico, USA
76. Lebensohn RA, Tomé CN, Castaneda PP (2007) Self-consistent modelling of the mechanical behaviour of viscoplastic polycrystals incorporating intragranular field fluctuations. Philos Mag 87(28):4287–432210.1080/14786430701432619 ↗
77. Voce E (1948) The relationship between stress and strain for homogeneous deformation. J Inst Met 74:537–562
78. Voce E (1955) A practical strain hardening function. Metallurgia 51:219–226
79. Kocks UF (1976) Laws for work-hardening and low-temperature creep. J Eng Mater Technol 98(1):76–8510.1115/1.3443340 ↗
80. Lebensohn RA (2001) N-site modeling of a 3d viscoplastic polycrystal using fast fourier transform. Acta Mater 49(14):2723–273710.1016/S1359-6454(01)00172-0 ↗
81. Kiener D, Grosinger W, Dehm G, Pippan R (2008) A further step towards an understanding of size-dependent crystal plasticity: in situ tension experiments of miniaturized single-crystal copper samples. Acta Mater 56(3):580–59210.1016/j.actamat.2007.10.015 ↗
82. E8-99 ASTM et al. (2001) Standard test methods for tension testing of metallic materials. In: Annual book of ASTM standards. ASTM
83. Dinsdale AT (1991) Sgte data for pure elements. Calphad 15(4):317–42510.1016/0364-5916(91)90030-N ↗
84. Eleno LTF, Schön CG (2014) Ternary interaction parameters in calphad solution models. Braz J Phys 44(2–3):208–21410.1007/s13538-014-0183-0 ↗
85. Kroupa A (2013) Modelling of phase diagrams and thermodynamic properties using calphad method-development of thermodynamic databases. Comput Mater Sci 66:3–1310.1016/j.commatsci.2012.02.003 ↗
86. Shunk FA, Hansen M, Anderko K (1969) Constitution of binary alloys. McGraw-Hill, New York
87. Andersson J-O, Helander T, Höglund L, Shi P, Sundman B (2002) Thermo-calc and dictra, computational tools for materials science. Calphad 26(2):273–31210.1016/S0364-5916(02)00037-8 ↗
88. AT Dinsdale (2001) Sgte unary database
89. Davies RH, Dinsdale AT, Gisby JA, Robinson JAJ, Martin SM (2002) Mtdata-thermodynamic and phase equilibrium software from the national physical laboratory. Calphad 26(2):229–27110.1016/S0364-5916(02)00036-6 ↗
90. Cao W, Chang YA, Zhu J, Chen S, Oates WA (2007) Thermodynamic modeling of the Cu–Ag–Au system using the cluster/site approximation. Intermetallics 15(11):1438–144610.1016/j.intermet.2007.05.003 ↗
91. He XC, Wang H, Liu HS, Jin ZP (2006) Thermodynamic description of the Cu–Ag–Zr system. Calphad 30(4):367–37410.1016/j.calphad.2006.09.001 ↗
92. Chen S-L, Daniel S, Zhang F, Chang YA, Yan X-Y, Xie F-Y, Schmid-Fetzer R, Oates WA (2002) The pandat software package and its applications. Calphad 26(2):175–18810.1016/S0364-5916(02)00034-2 ↗