journal article·2023-05-30Open access

A Hybrid Deep Learning Model as the Digital Twin of Ultra-Precision Diamond Cutting for In-Process Prediction of Cutting-Tool Wear

Lei Wu, Kaijie Sha, Ye Tao, Bingfeng Ju, Yuanliu Chen

Applied Sciences· Volume 13· Issue 11

Abstract

Diamond cutting-tool wear has a direct impact on the processing accuracy of the machined surface in ultra-precision diamond cutting. It is difficult to monitor the tool’s condition because of the slight wear amount. This paper proposed a hybrid deep learning model for tool wear state prediction in ultra-precision diamond cutting. The cutting force was accurately estimated and the wear state of the diamond tool was predicted by using the hybrid deep learning model with the motion displacement, velocity, and other signals in the machining process. By carrying out machining experiments, this method can classify diamond-tool wear condition with an accuracy of more than 85%. Meanwhile, the effectiveness of the proposed method was verified by comparing it with a variety of machine learning models.
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Research context

OpenAlex topics: Advanced machining processes and optimization · Tunneling and Rock Mechanics · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

The State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China

Funding

National Key R&D Program of China · Ministry of Industry and Information Technology’s Manufacturing High-quality Development Project · National Natural Science Foundation of China · Science Fund for Creative Research Groups of National Natural Science Foundation of China · Zhejiang Provincial Key R&D Program of China

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