Analysis of Damage of Typical Composite/Metal Connecting Structure in Aircraft under the Influences of High-Velocity Fragments

A two-stage light gas gun was used to conduct a high-velocity impact test on the aircraft’s typical composite/metal connecting structure (CFRP/AL). The battle damage simulations used for the CFRP/AL connecting structure were carried out under different intersection conditions. Then, the damage morphology and mechanism of high-velocity prefabricated spherical fragments on typical structures, the dynamic process of hyper-velocity impact, and the formation of debris clouds on the secondary damage morphology of different component structures were investigated. Next, based on the X-ray computerized tomography (CT), the typical mode of different damage areas and evolution trends of CFRP under high-velocity impacts were explored. Finally, a simulation model was established for battle damages of typical structures by combining FEM methods, and structural components’ energy dissipation capabilities for fragments under different velocities were analyzed. The study results provide a reference and model support for the rapid repair of battle-damaged aircraft and aircraft survivability design.