journal article·2022-09-15Open access

Comparative Life Cycle Assessment of End-of-Life Scenarios of Carbon-Reinforced Concrete: A Case Study

Jana Gerta Backes, Pamela Del Rosario, Anna Luthin, Marzia Traverso

Applied Sciences· Volume 12· Issue 18

Abstract

This study assesses the environmental performance in the end-of-life (EoL) of double walls made of carbon-reinforced concrete (CRC) and steel-reinforced concrete (SRC). The most feasible CRC EoL scenarios are evaluated using life cycle assessment and their environmental performances are then compared to those of SRC. The results showed that mechanical recycling is the best CRC EoL scenario, with a global warming potential (GWP) of 7.0 kg CO2 eq., while the use of renewable energy can save over 50% of GWP. For SRC, the best scenario was obtained using a mobile recycling plant (GWP of 8.8 kg CO2 eq.). In general, the further life of the reinforcements is hardly comparable. Steel can be recycled nearly without losses or downcycling, while a closed cycle of carbon fibers is not yet possible. Therefore, carbon fiber properties or EoL processes need to be improved for a closed loop with an optimized environmental performance.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Recycled Aggregate Concrete Performance · Fiber-reinforced polymer composites · Innovative concrete reinforcement materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Sustainability in Civil Engineering (INaB), RWTH Aachen University, Mies-van-der-Rohe-Straße 1, 52074 Aachen, Germany

Melbourne School of Design, Architecture, The University of Melbourne, Glyn Davis Building: Building 133, Masson Road, Parkville, VIC 3010, Australia

Funding

the German Research Foundation (DFG), as part of the Sonderforschungsbereich/Transregio 280 · ‘Konstruktionsstrategien für materialminimierte Carbonbetonstrukturen’/’Design Strategies for Material-Minimized Carbon Reinforced Concrete Structures’ · the Federal Ministry of Education and Research (BMBF) · the German Research Foundation (DFG)

References (61)

Show source-provided references
1. Sizirici, B., Fseha, Y., Cho, C.S., Yildiz, I., and Byon, Y.J. (2021). A review of carbon footprint reduction in construction industry, from design to operation. Materials, 14.10.3390/ma14206094 ↗
2. U.S. Geological Survey (2020). Mineral Commodity Summaries 2020, U.S. Geological Survey.
3. Kortmann, J. (2020). Verfahrenstechnische Untersuchungen zur Recyclingfähigkeit von Carbonbeton, Springer Viehweg.10.1007/978-3-658-30125-5 ↗
4. Schladitz, F., Tietze, M., and Kahnt, A. (2015). Marktpotenzial Carbonbeton. 7. TUDALIT Anwendertagung, 22.-23.09., TUDALIT e.V.
5. Towards sustainable concrete10.1038/nmat4930 ↗
6. A review on embedded fibre-reinforced polymer reinforcement in structural concrete in Europe10.1016/j.conbuildmat.2021.124946 ↗
7. Ressourcenverbrauch im globalen Stahlbetonbau und Potenziale der Carbonbetonbauweise10.1002/best.201900094 ↗
8. Life-cycle assessment and the environmental impact of buildings: A review10.3390/su1030674 ↗
9. Recycling von Carbonbeton: Wie kann eine hochwertige Wiederverwendung gelingen?
10. Spelter, A., Bergmann, S., Bielak, J., and Hegger, J. (2019). Long-term durability of carbon-reinforced concrete: An overview and experimental investigations. Appl. Sci., 9.10.3390/app9081651 ↗
11. Schmeer, S., Magin, M., Meier, M., Mattern, S., and Schweizerhof, K. (2008). Aktueller Stand und Trends in der CFK-Berechnung im Fahrzeugbau, Forschungsvereinigung Automobiltechnik e.V. (FAT).
12. Brameshuber, W. (2006). Textiles. Textile Reinforced Concrete—State-of-the-Art Report of RILEM TC 201-TRC., RILEM Publications SARL.
13. (2006). Environmental Management—Life Cycle Assessment—Principles and Framework (Standard No. ISO 14040).
14. (2018). Environmental Management—Life Cycle Assessment—Requirements and Guidelines (Standard No. ISO 14044).
15. From product end-of-life sustainable considerations to design management
16. Kimm, M. (2020). Ressourceneffizientes und Recyclinggerechtes Design Faserverbundwerkstoffen im Bauwesen. [Ph.D. Thesis, RWTH Aachen University]. ISBN 9783844078268.
17. Recycling of Textile Reinforced Concrete
18. Backes, J.G., del Rosario, P., Petrosa, D., Traverso, M., Hatzfeld, T., and Guenther, E. (2022). Building sector issues in about 100 years: End-of-Life scenarios of carbon-reinforced concrete presented in the context of a Life Cycle Assessment, focusing the Carbon Footprint. Processes, 10.10.3390/pr10091791 ↗
19. Comparative environmental and human health evaluations of thermolysis and solvolysis recycling technologies of carbon fiber reinforced polymer waste10.1016/j.wasman.2018.03.026 ↗
20. Technology readiness level assessment of composites recycling technologies10.1016/j.jclepro.2015.08.104 ↗
21. Resource Efficiency and Composite Waste in UK Supply Chain10.1016/j.procir.2015.02.042 ↗
22. Recent progress in recycling carbon fibre reinforced composites and dry carbon fibre wastes10.1016/j.resconrec.2020.105340 ↗
23. Woidasky, J., Seiler, E., Henning, F., Wolf, M.-A., and Harsch, M. (2020). Kunststoffe und Bauteile—Umwelt und Recycling. Polymer Engineering 3, Springer.10.1007/978-3-662-59839-9_2 ↗
24. Multifunctionality of polymer composites based on recycled carbon fibers: A review
25. Shredding and sieving thermoplastic composite scrap: Method development and analyses of the fibre length distributions10.1016/j.compositesb.2019.107197 ↗
26. Martens, H., and Goldmann, D. (2016). Recyclingtechnik: Fachbuch für Lehre und Praxis, Springer. [2nd ed.].10.1007/978-3-658-02786-5 ↗
27. Krauklis, A.E., Karl, C.W., Gagani, A.I., and Jørgensen, J.K. (2021). Composite Material Recycling Technology—State-of-the-Art and Sustainable Development for the 2020s. J. Compos. Sci., 5.10.3390/jcs5010028 ↗
28. Sheet moulding compound (SMC) from carbon fibre recyclate10.1016/j.compositesa.2010.05.005 ↗
29. Recycling technologies for thermoset composite materials—Current status10.1016/j.compositesa.2005.05.030 ↗
30. Hornbogen, E. (2002). Chemische und tribologische Eigenschaften. Werkstoffe—Aufbau und Eigenschaften von Keramik-, Metall-, Polymer-und Verbundwerkstoffen, Springer.
31. CFRP-Recycling Following a Pyrolysis Route: Process Optimization and Potentials10.1177/0021998308097737 ↗
32. Current status of recycling of fibre reinforced polymers: Review of technologies, reuse and resulting properties10.1016/j.pmatsci.2015.01.004 ↗
33. Effect of thermal treatment temperatures on the reinforcing and interfacial properties of recycled carbon fiber–phenolic composites10.1016/j.compositesa.2012.12.002 ↗
34. Abdallah, R., Juaidi, A., Savaş, M.A., Çamur, H., Albatayneh, A., Abdala, S., and Manzano-Agugliaro, F. (2021). A Critical Review on Recycling Composite Waste Using Pyrolysis for Sustainable Development. Energies, 14.10.3390/en14185748 ↗
35. Recovery of carbon fibres by the thermolysis and gasification of waste prepreg10.1016/j.jaap.2013.04.012 ↗
36. Entsorgung von Carbonfasern—Probleme des Recyclings und Auswirkungen auf die Abfallverbrennung
37. A critical review on recycling of end-of-life carbon fibre/glass fibre reinforced composites waste using pyrolysis towards a circular economy10.1016/j.resconrec.2018.04.013 ↗
38. Recovery of glass fibre and carbon fibres from reinforced thermosets by batch pyrolysis and investigation of fibre re-using as reinforcement in LDPE matrix10.1016/j.compositesb.2016.01.055 ↗
39. Recycling of carbon fibre reinforced epoxy resin composites under various oxygen concentrations in nitrogen–oxygen atmosphere10.1016/j.jaap.2015.01.017 ↗
40. Current status of carbon fibre and carbon fibre composites recycling10.1016/j.compositesb.2020.108053 ↗
41. Recycling of carbon fibre reinforced polymeric waste for the production of activated carbon fibres10.1016/j.jaap.2011.01.005 ↗
42. Validation of carbon fibers recycling by pyro-gasification: The influence of oxidation conditions to obtain clean fibers and promote fiber/matrix adhesion in epoxy composites10.1016/j.compositesa.2018.07.007 ↗
43. Nonwovens made of recycled carbon fibres (rCF) used for production of sophisticated carbon fibre-reinforced plastics
44. Hengstermann, M. (1986). Entwicklung von Hybridgarnen aus Recycelten Carbonfasern und Polyamid 6-Fasern für Thermoplastische Verbundbauteile Mit Hohem Leistungsvermögen. [Ph.D. Thesis, Technische Universität Dresden].
45. Schueppel, D., Stockschlaeder, J., and von Reden, T. (2018, January 24–28). End-of-life CFRP as a raw material in steel and of calcium carbide production. Proceedings of the 18th European Conference on Composite Materials, Athens, Greece.
46. The many phases of CaC210.1016/j.jssc.2016.04.030 ↗
47. Wexler, M., Baumann, W., and Gehrmann, H. (2021, January 10–11). Optionen der Carbonfaserverwertung in industriellen Hochtemperaturprozessen. Proceedings of the Berliner Abfallwirtschafts- und Energiekonferenz, Berlin, Germany.
48. Gómez, J.M., Solsbach, A., Klenke, T., and Wohlgemuth, V. (2019). Chancen der Wiederverwendung von Fassadenelementen aus Carbonbeton. Proceedings of the Smart Cities/Smart Regions—Technische, Wirtschaftliche und Gesellschaftliche Innovationen, Springer Viehweg.10.1007/978-3-658-25210-6 ↗
49. LCA allocation procedure used as an incitative method for waste recycling: An application to mineral additions in concrete10.1016/j.resconrec.2010.04.001 ↗
50. Colangelo, F., Forcina, A., Farina, I., and Petrillo, A. (2018). Life Cycle Assessment (LCA) of different kinds of concrete containing waste for sustainable construction. Buildings, 8.10.3390/buildings8050070 ↗
51. Comparative {LCA} of concrete with recycled aggregates: A circular economy mindset in {Europe}10.1007/s11367-020-01798-6 ↗
52. Jehle, P., Kortmann, J., Kopf, F., and Bienkowski, N. (2017, January 21–23). Demolition and recycling of carbon reinforced concrete. Proceedings of the International HISER Conference on Advances in Recycling and Management of Construction and Demolition Waste 2017, Delft, The Netherlands.
53. On the separation and recycling behaviour of textile reinforced concrete: An experimental study
54. Comparative LCA of recycled and conventional concrete for structural applications10.1007/s11367-012-0544-2 ↗
55. (2012). 2012—Nachhaltigkeit von Bauwerken—Umweltproduktdeklarationen—Grundregeln für die Produktkategorie Bauprodukte (Standard No. DIN EN 15804).
56. Eberhardt, L.C.M., van Stijn, A., Rasmussen, F.N., Birkved, M., and Birgisdottir, H. (2020). Development of a life cycle assessment allocation approach for circular economy in the built environment. Sustainality, 12.10.3390/su12229579 ↗
57. (2022, September 12). CML—Department of Industrial Ecology CML-IA Characterisation Factors. Available online: https://www.universiteitleiden.nl/en/research/research-output/science/cml-ia-characterisation-factors.
58. Carbonbeton und Stahlbeton im wirtschaftlichen Vergleich/Textile-reinforced concrete and reinforced concrete in an economic comparison10.37544/0005-6650-2019-06-80 ↗
59. Backes, J.G., Traverso, M., and Horvath, A. (2022). Sustainability Assessment of a disruptive innovation: Comparative cradle-to-gate Life Cycle Assessment of Carbon Reinforced Concrete. Int. J. Life Cycle Assess., in submitted.10.1007/s11367-022-02115-z ↗
60. Großformatige Sandwichelemente mit Deckschichten aus Textilbeton: Untersuchungen an Sandwichplattenstreifen10.1002/best.201900021 ↗
61. (2021). Umweltbundesamt Erneuerbare Energien in Deutschland—Daten zur Entwicklung 2020. Umweltbundesamt, 1–28.