journal article·2024-11-13Open access

Evaluation and Application of Machine Learning Techniques for Quality Improvement in Metal Product Manufacturing

Katarzyna Antosz, Lucia Knapčíková, Jozef Husár

Applied Sciences· Volume 14· Issue 22

Abstract

This article presents a discussion of the application of machine learning methods to enhance the quality of drive shaft production, with a particular focus on the identification of critical quality issues, including cracks, scratches, and dimensional deviations, which have been observed in the final stages of machining. A variety of classification algorithms, including neural networks (NNs), bagged trees (BT), and support vector machines (SVMs), were employed to efficiently analyse and predict defects. The results show that neural networks achieved the highest accuracy (94.7%) and the fastest prediction time, thereby underscoring their efficiency in processing complex production data. The BT model demonstrated stability in its predictions with a slower prediction time, while the SVM model exhibited superior training speed, though with slightly lower accuracy. This article proposes that optimising key process parameters, such as temperature, machining speed, and the type of coolant used, can markedly reduce the prevalence of production defects. It also recommends integrating machine learning with traditional quality management techniques to create a more flexible and adaptive control system, which could help reduce production losses and enhance customer satisfaction.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Industrial Vision Systems and Defect Detection

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstańców Warszawy 8, 35-959 Rzeszów, Poland

Department of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies, Technical University of Košice, Bayerova, 1, 08001 Prešov, Slovakia

Funding

Slovak Research and Development Agency · Ministry of Education, Science, Research, and Sport of the Slovak Republic

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