Multi-Attribute Machine Learning Model for Electrical Motors Performance Prediction

Designing an electrical motor is a complex process that needs to deal with the non-linearity phenomena caused by the saturation of the iron at high magnetic field strength, the multi-physical nature of the investigated system and with requirements that may come into conflict. This paper proposes to use geometric parametric models to evaluate the multi-physical performances of electrical machines and build a machine learning model that is able to predict multi-physical characteristics of electrical machines from input geometrical parameters. The focus of this work is to accurately estimate the electromagnetic characteristics, motor losses and stator natural frequencies, using the developed machine learning model, at the early-design stage of the electrical motor, when the information about the housing is not available and to include the model in optimisation loops, to speed-up the computational time. Three individual machine learning models are built for each physics analysed, a model for the torque and back electromotive force harmonic orders, one model for motor losses and another one for natural frequencies of the mode-shapes. The necessary data is obtained by varying the geometrical parameters of 2D electromagnetic and 3D structural motor parametric models. The accuracy of different machine learning regression algorithms are compared to obtain the best model for each physics involved. Ultimately, the developed multi-attribute model is integrated in an optimisation routine, to compare the computational time with the classical finite element analysis (FEA) optimisation approach.