journal article·2022-12-15Open access

An Approach to Improve the Resolution of DLP 3D Printing by Parallel Mechanism

Junjie Huang, Bowen Zhang, Junfeng Xiao, Qinlei Zhang

Applied Sciences· Volume 12· Issue 24

Abstract

For 3D printing based on Digital Light Processing (DLP) technology, the tradeoff of size and resolution remains challenging due to the limitations of the existing techniques. Therefore, we propose an approach to improve the feature resolution without sacrificing the part size. It is achieved by changing the projection distance and then adjusting the projection resolution and format, which is different from the previous printing principle of fixed resolution. To achieve this process, the tripteron 3-Degree-of-Freedom (3-DoF) parallel mechanism is innovatively applied to the DLP 3D printing structure, which simplifies the control process. Since the projection is fixed on the motion platform, the projection distance changes as the platform moves in space. Then the PLC-based program is developed according to the motion process, which successfully runs on the established prototype. Finally, the experiments are designed through the orthogonal method to optimize the molding process parameters. The effectiveness of the approach is verified by the feature forming comparison experiment. The results show that it can reduce the size of features by about 1.3 times through adjusting the projection resolution under the same size parts. Our method provides a new way for solving the contradiction, but more research needs to be done.
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Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Interactive and Immersive Displays · Computer Graphics and Visualization Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, China

Department of Mechanical and Materials Engineering, Western University, London N6A 3K7, Canada

Funding

Henan Province Scientific and Technological Research Plan · Fundamental Research Funds for the Universities of Henan Province · Key Discipline of Mechanical Engineering in Henan Polytechnic University and the University Doctoral Fund

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