journal article·2022-10-17Open access

Dynamic Scheduling Optimization of Production Workshops Based on Digital Twin

Guozhi Ding, Shiyao Guo, Xiaohui Wu

Applied Sciences· Volume 12· Issue 20

Abstract

Production scheduling is the key to manufacturing process decision support, which directly affects the efficiency and competitiveness of enterprises. The production process of discrete workshops is complex and changeable, and it is usually difficult to make adjustments quickly and accurately in response to disturbance events. In this paper, a workshop production scheduling method based on digital twin is proposed and applied to the manufacturing workshop of an aerospace factory. Combined with the advantages of real-time virtual real interaction fusion of digital twin technology, the dynamic scheduling problem under fault disturbance factors is studied. A high-fidelity digital twin workshop is established to realize the mapping and interaction between the real production and the virtual factory. Based on the vibration data of machine tool spindle, a fault prediction method of learning vector quantization neural network is proposed. The dynamic scheduling strategy of workshop production based on digital twin is constructed and compared with the scheduling results without digital twin under fault disturbance. The results show that the scheduling method based on digital twin can effectively deal with disturbances and improve workshop productivity. This study can be used for the application of digital twin and production scheduling in practical factories.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Digital Transformation in Industry · Manufacturing Process and Optimization · Advanced machining processes and optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical Engineering & Automation, Beihang University, Beijing 100191, China

Beijing Xinghang Electromechanical Equipment Co., Ltd., Beijing 100074, China

Funding

National Science and Technology Major Project of China

References (17)

Show source-provided references
1. A hybrid DBH-VNS for high-end equipment production scheduling with machine failures and preventive maintenance activities10.1016/j.cam.2020.113195 ↗
2. Event driven strategy based complete rescheduling approaches for dynamic m identical parallel machines scheduling problem with a common server10.1016/j.cie.2015.11.005 ↗
3. A multi-objective flexible job-shop scheduling model based on fuzzy theory and immune genetic algorithm10.2507/IJSIMM19-1-CO1 ↗
4. A novel dynamic scheduling strategy for solving flexible job-shop problems10.1007/s12652-016-0370-7 ↗
5. Greedy randomized adaptive search for dynamic flexible job-shop scheduling10.1016/j.jmsy.2020.06.005 ↗
6. Hybrid artificial bee colony algorithm with a rescheduling strategy for solving flexible job shop scheduling problems10.1016/j.cie.2017.09.005 ↗
7. A self-learning genetic algorithm based on reinforcement learning for flexible job-shop scheduling problem10.1016/j.cie.2020.106778 ↗
8. Two stage particle swarm optimization to solve the flexible job shop predictive scheduling problem considering possible machine breakdowns10.1016/j.cie.2017.03.006 ↗
9. Hybrid genetic algorithms for minimizing makespan in dynamic job shop scheduling problem10.1016/j.cie.2016.03.011 ↗
10. Dynamic integrated process planning, scheduling and due-date assignment using ant colony optimization10.1016/j.cie.2020.106799 ↗
11. Cyber Physical System and Big Data enabled energy efficient machining optimisation10.1016/j.jclepro.2018.03.149 ↗
12. Digital twin shop-floor: A new shop-floor paradigm towards smart manufacturing10.1109/ACCESS.2017.2756069 ↗
13. Intelligent scheduling of a feature-process-machine tool supernetwork based on digital twin workshop10.1016/j.jmsy.2020.07.016 ↗
14. Digital-twin-based job shop scheduling toward smart manufacturing10.1109/TII.2019.2938572 ↗
15. Field-synchronized digital twin framework for production scheduling with uncertainty10.1007/s10845-020-01685-9 ↗
16. Model construction of planning and scheduling system based on digital twin10.1007/s00170-020-05779-9 ↗
17. The connotation of digital twin, and the construction and application method of shop-floor digital twin10.1016/j.rcim.2020.102075 ↗