Simulating a Digital Factory and Improving Production Efficiency by Using Virtual Reality Technology

The main goal of every production is an optimally set and stable production process with the lowest possible costs. Such settings can only be achieved through many years of experience or very specific research, which focuses on several critical factors. An example of such factors can be the size and use of available space or the location of the production line and the logistical location of individual production sites, which is individual for each production process. Specific research can be carried out, for example, by means of the TX Plant simulation application, which was used in the present article for the production process of making fiber from pellets. The output of this research is the effective use of the so-called “Digital factory” to make the process in the already created conditions more efficient. This was achieved by the TX Plant simulation application, resulting in a reduced production time and increasing overall productivity. An intuitive interaction with factory equipment is possible with this approach, which allows users to immerse themselves in the virtual factory environment. As a result, a layout’s efficiency of surface use, flow of martial, and ergonomics can be assessed in real time. This paper aims to demonstrate how virtual reality (VR) can be used to simulate a digital factory to aid in decision making and enhance factory efficiency.