Automatic Detection of Corrosion in Large-Scale Industrial Buildings Based on Artificial Intelligence and Unmanned Aerial Vehicles

In recent years, Artificial Intelligence (AI) provided essential tools to enhance the productivity of activities related to civil engineering, particularly in design, construction, and maintenance. In this framework, the present work proposes a novel AI computer vision methodology for automatically identifying the corrosion phenomenon on roofing systems of large-scale industrial buildings. The proposed method can be incorporated into computational packages for easier integration by the industry to enhance the inspection activities’ performance. For this purpose, a dedicated image database with more than 8k high-resolution aerial images was developed for supervised training. An Unmanned Aerial Vehicle (UAV) was used to acquire remote georeferenced images safely and efficiently. The corrosion anomalies were manually annotated using a segmentation strategy summing up 18,381 instances. These anomalies were identified through instance segmentation using the Mask based Region-Convolution Neural Network (Mask R-CNN) framework adjusted to the created dataset. Some adjustments were performed to enhance the performance of the classification model, particularly defining an adequate input image size, data augmentation strategy, Intersection over a Union (IoU) threshold during training, and type of backbone network. The inferences show promising results, with correct detections even under complex backgrounds, poor illumination conditions, and instances of significantly reduced dimensions. Furthermore, in scenarios without a roofing system, the model proved reliable, not producing any false positive occurrences. The best model achieved metrics’ values equal to 65.1% for the bounding box detection Average Precision (AP) and 59.2% for the mask AP, considering an IoU of 50%. Regarding classification metrics, the precision and recall were equal to 85.8% and 84.0%, respectively. The developed methodology proved to be extremely valuable for guiding infrastructure managers in taking physically informed decisions based on the real assets condition.