journal article·2020-01-21Open access

Evaluating Centralized and Heterarchical Control of Smart Manufacturing Systems in the Era of Industry 4.0

Anna Rosaria Boccella, Piera Centobelli, Roberto Cerchione, Teresa Murino, Ralph Riedel

Applied Sciences· Volume 10· Issue 3

Abstract

In light of the Fourth Industrial Revolution, the concepts of flexibility and re-configurability of manufacturing systems and the evolution of their control architectures are becoming increasingly important. The development of Cyber Physical Systems (CPS) and their flexibility and integrated capabilities have paved the way to the transition from centralized control to heterarchical (decentralized) control architectures. In this paper, a comparison between centralized and heterarchical control architectures in a virtual learning environment is presented. The control architectures of the assembly station and the materials handling system of modern manufacturing systems have been conceptualized and tested under different working conditions. The results show that centralized control is the best solution only for deterministic and predictable scenarios, which are very far from reality, whereas, in case of failures, a more flexible control is preferable.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Flexible and Reconfigurable Manufacturing Systems · Digital Transformation in Industry · Manufacturing Process and Optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Klüber Lubrication München SE & Co. KG Geisenhausenerstraße 7, 81379 Munich, Germany

Department of Industrial Engineering, University of Naples Federico II, P.le Tecchio 80, 80125 Naples, Italy

Department of Engineering, University of Naples Parthenope, Centro Direzionale di Napoli, Isola C4, 80143 Naples, Italy

Department of Chemical, Materials and Industrial Production Engineering, University of Naples Federico II, P.le Tecchio 80, 80125 Naples, Italy

Department of Factory Planning and Factory Management, Technische Universität Chemnitz, ErfenschlagerStraße 73, 09125 Chemnitz, Germany

References (45)

Show source-provided references
1. Reference architectures for smart manufacturing: A critical review10.1016/j.jmsy.2018.10.006 ↗
2. Architecting systems-of-systems and their constituents: A case study applying Industry 4.0 in the construction domain10.1002/sys.21516 ↗
3. Digital manufacturing: History, perspectives, and outlook10.1243/09544054JEM1241 ↗
4. The potential of additive Manufacturing in the smart factory industrial 4.010.3390/app9183865 ↗
5. Lu, Y., Morris, K., and Frechette, S. (2016). Current Standards Landscape for Smart Manufacturing Systems.10.6028/NIST.IR.8107 ↗
6. Collaborative service-component integration in cloud manufacturing10.1080/00207543.2017.1374574 ↗
7. Telgen, D., van Moergestel, L., Puik, E., Streng, A., Scheefhals, R., Bakker, T., Hustinx, A., van den Brink, L., and Meyer, J.J. (2014, January 20–23). Hierarchical Management of a Heterarchical Manufacturing Grid. Proceedings of the 24th International Conference on Flexible Automation & Intelligent Manufacturing FAIM 2014, San Antonio, TX, USA.10.14809/faim.2014.0825 ↗
8. The evolution of control architectures for automated manufacturing systems10.1016/0278-6125(91)90049-8 ↗
9. The smart factory: Exploring adaptive and flexible manufacturing solutions10.1016/j.proeng.2014.03.108 ↗
10. Multi-agent systems in production planning and control: An overview, Production Planning & Control
11. Design of reconfigurable manufacturing systems10.1016/j.jmsy.2011.01.001 ↗
12. Classification of flexible manufacturing systems
13. Production scheduling in a holonic manufacturing system using the open-control concept
14. Real-time data management in a flexible manufacturing system (FMS)10.1016/0924-0136(94)01589-S ↗
15. Flexible and reconfigurable manufacturing systems paradigms10.1007/s10696-006-9028-7 ↗
16. Supervision and control of heterarchical discrete event system10.1590/S0103-17592006000100001 ↗
17. Saharidis, G.K. (2011). Supply Chain Optimization: Centralized vs Decentralized Planning and Scheduling. Supply Chain Management, IntechOpen.
18. A distributed architecture for automated manufacturing systems10.1007/BF02601562 ↗
19. Fault-tolerant heterarchical control of heterogeneous manufacturing system entities10.1016/0278-6125(88)90042-8 ↗
20. Intelligence and Cooperation in Heterarchic Manufacturing Systems10.1016/0736-5845(85)90065-1 ↗
21. Dynamic Scheduling in Cellular Manufacturing Systems: A Framework for Networked Decision Making10.1016/0278-6125(88)90016-7 ↗
22. Non-Hierarchical Control of a Flexible Manufacturing Cell10.1016/0736-5845(87)90099-8 ↗
23. An Approach to the Design of Distributed Machinery Control Systems10.1109/TIA.1982.4504105 ↗
24. A two-period supply contract model for a decentralized assembly system10.1016/j.ejor.2007.03.011 ↗
25. Evaluating the performance of reactive control architectures for manufacturing production control10.1016/S0166-3615(01)00108-7 ↗
26. Mařík, V., Strasser, T., and Zoitl, A. An Open-Control Concept for a Holonic Multiagent System. Holonic and Multi-Agent Systems for Manufacturing. HoloMAS 2009, Springer. Lecture Notes in Computer Science.10.1007/978-3-642-03668-2 ↗
27. The open-control concept for holonic manufacturing
28. Centralized versus decentralized control—A solvable stylized model in transportation10.1016/j.physa.2010.05.047 ↗
29. Telgen, D., Puik, E., van Moergestel, L., and Meyer, J.J. (2013, January 14–17). Distributed and Heterarchical Control for Grid Manufacturing. Proceedings of the SICE Annual Conference (SICE), Nagoya, Japan.
30. Van Moergestel, L., Puik, E., Telgen, D., and Meyer, J.J. (2015, January 14–16). Implementing Manufacturing as a Service:A Pull-Driven Agent-Based Manufacturing Grid. Proceedings of the 11th International Conference on ICT in Education, Research and Industrial Applications: Integration, Harmonization and Knowledge Transfer, Lviv, Ukraine.10.1109/ISADS.2015.43 ↗
31. Agent-based systems for manufacturing10.1016/j.cirp.2006.10.004 ↗
32. Decentralized and on-the-fly agent-based service reconfiguration in manufacturing systems10.1016/j.compind.2018.06.003 ↗
33. Towards Decentralized Production:A Novel Method to Identify Flexibility Potentials in Production Sequences Based on Flexibility Graphs10.20965/ijat.2015.p0270 ↗
34. Evolution of a flexible manufacturing system: From communicating to autonomous product10.1007/978-3-642-35852-4_11 ↗
35. Real-time AGV action decision in AD-FMS by hypothetical reasoning
36. Hussnain, A., Ferrer, B.R., and Martinez Lastra, J.L. (2018, January 21–23). An application of cloud robotics for enhancing the flexibility of robotic cells at factory shop floors. Proceedings of the 44th Annual Conference of the IEEE Industrial Electronics Society, Washington, DC, USA.10.1109/IECON.2018.8591429 ↗
37. Metrics for evaluating distributed manufacturing control systems10.1016/S0166-3615(03)00038-1 ↗
38. Centralized vs. market-based and decentralized decision making: A review10.1080/01969722.2012.703911 ↗
39. Sugi, M., Nikaido, M., Tamura, Y., Ota, J., Arai, T., Kotani, K., Takamasu, K., Shin, S., Suzuki, H., and Sato, Y. (2005, January 18–22). Motion control of self-moving trays for human supporting production cell “attentive workbench”. Proceedings of the IEEE International Conference on Robotics and Automation, Barcelona, Spain.10.1109/IROS.2005.1545574 ↗
40. Inventory control of supply chains: Mitigating the bullwhip effect by centralized and decentralized Internal Model Control approaches
41. Hypothetical reasoning approach for Automated Guided Vehicle action decision in Autonomous Decentralised Flexible Manufacturing Systems
42. Digital Factory—Integration of Simulation Enhancing the Product and Production Processes Towards Operative Control and Optimisation
43. Güldenpfennig, E. (2011). Technische Projectarbeit: Entwicklung und Umsetzung eines Materialflusssimulationsmodells für die Experimentier und Digitalfabrik, des Bachelorsstudiengangs, Technische Universitat Chemnitz.
44. Hierarchical interface-based supervisory control of a flexible manufacturing system10.1109/TCST.2006.876635 ↗
45. Ackermann, J. (2011). Layout der Experimentier-und Digitalfabrik, des Bachelorsstudiengangs, Technische Universitat Chemnitz.