The Ultrafast Laser Ablation of Li(Ni0.6Mn0.2Co0.2)O2 Electrodes with High Mass Loading

Lithium-ion batteries have become the most promising energy storage devices in recent years. However, the simultaneous increase of energy density and power density is still a huge challenge. Ultrafast laser structuring of electrodes is feasible to increase power density of lithium-ion batteries by improving the lithium-ion diffusion kinetics. The influences of laser processing pattern and film thickness on the rate capability and energy density were investigated using Li(Ni0.6Mn0.2Co0.2)O2 (NMC 622) as cathode material. NMC 622 electrodes with thicknesses from 91 µm to 250 µm were prepared, while line patterns with pitch distances varying from 200 µm to 600 µm were applied. The NMC 622 cathodes were assembled opposing lithium using coin cell design. Cells with structured, 91 µm thick film cathodes showed lesser capacity losses with C-rates 3C compared to cells with unstructured cathode. Cells with 250 µm thick film cathode showed higher discharge capacity with low C-rates of up to C/5, and the structured cathodes showed higher discharge capacity, with C-rates of up to 1C. However, the discharge capacity deteriorated with higher C-rate. An appropriate choice of laser generated patterns and electrode thickness depends on the requested battery application scenario; i.e., charge/discharge rate and specific/volumetric energy density.