Effect of the Relative Position of the Face Milling Tool towards the Workpiece on Machined Surface Roughness and Milling Dynamics
Source abstract
Abstract
In face milling one of the most important parameters of the process quality is the roughness of the machined surface. In many articles, the influence of cutting regimes on the roughness and cutting forces of face milling is considered. However, during flat face milling with the milling width B lower than the cutter’s diameter D, the influence of such an important parameter as the relative position of the face mill towards the workpiece and the milling kinematics (Up or Down milling) on the cutting force components and the roughness of the machined surface has not been sufficiently studied. At the same time, the values of the cutting force components can vary significantly depending on the relative position of the face mill towards the workpiece, and thus have a different effect on the power expended on the milling process. Having studied this influence, it is possible to formulate useful recommendations for a technologist who creates a technological process using face milling operations. It is possible to choose such a relative position of the face mill and workpiece that will provide the smallest value of the surface roughness obtained by face milling. This paper shows the influence of the relative position of the face mill towards the workpiece and milling kinematics on the components of the cutting forces, the acceleration of the machine spindle in the process of face milling (considering the rotation of the mill for a full revolution), and on the surface roughness obtained by face milling. Practical recommendations on the assignment of the relative position of the face mill towards the workpiece and the milling kinematics are given.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Advanced machining processes and optimization · Engineering Technology and Methodologies · Manufacturing Process and Optimization
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Department of Automated Mechanical Engineering, South Ural State University, 454080 Chelyabinsk, Russia
Department of Manufacturing and Materials Engineering, School of Mechanical Engineering, University of Campinas, Campinas 13083-860, Brazil
Faculty of Mechanical Engineering and Management, Poznan University of Technology, 60-965 Poznan, Poland
Mechanical and Production Engineering, Ahsanullah University of Science and Technology, Dhaka 1208, Bangladesh
Faculty of Applied Sciences, University of Campinas, Rua Pedro Zaccaria, Limeira 13484-350, Brazil
Department of Civil Engineering, University of Burgos, 09006 Burgos, Spain
Faculty of Mechanical Engineering, Opole University of Technology, 76 Proszkowska St., 45-758 Opole, Poland
University Center For Research and Development, Chandigarh University, Gharuan, Mohali-140413, Punjab, India
Funding
The research was also supported through Act 211 Government of the Russian Federation, contract Nr
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