journal article·2020-07-22Open access

Additive Manufacturing and Textiles—State-of-the-Art

Dereje Berihun Sitotaw, Dustin Ahrendt, Yordan Kyosev, Abera Kechi Kabish

Applied Sciences· Volume 10· Issue 15

Abstract

The application of additive manufacturing, well known as 3D printing, in textile industry is not more totally new. It allows is giving significant increase of the product variety, production stages reduction, widens the application areas of textiles, customization of design and properties of products according to the type of applications requirement. This paper presents a review of the current state-of-the-art, related to complete process of additive manufacturing. Beginning with the design tools, the classical machinery building computer-aided design (CAD) software, the novel non-uniform rational B-spline (NURBS) based software and parametric created models are reported. Short overview of the materials demonstrates that in this area few thermoplastic materials become standards and currently a lot of research for the application of new materials is going. Three types of 3D printing, depending on the relation to textiles, are identified and reported from the literature—3D printing on textiles, 3D printing of flexible structures and 3D printing with flexible materials. Several applications with all these methods are reported and finally the main advantages and disadvantages of the 3D printing in relation to textile industry are given.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Innovations in Concrete and Construction Materials · Manufacturing Process and Optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Ethiopian Institute of Textile and Fashion Technology, Bahir Dar University, Bahir Dar 1037, Ethiopia

Institute of Textile Machinery and High Performance Material Technology, Chair of Assembling Technology for Textile Products, TU Dresden, 01062 Dresden, Germany

Funding

DAAD

References (100+)

Show source-provided references
1. Spahiu, T., Grimmelsmann, N., Ehrmann, A., Shehi, E., and Piperi, E. (2016, January 10–11). On the possible use of 3D printing for clothing and shoe manufacture. Proceedings of the 7th International Conference of Textile, Tirana, Albania.
2. The application of 3D printing technology in the fashion industry10.1080/17543266.2016.1223355 ↗
3. 3-D printing: The new industrial revolution10.1016/j.bushor.2011.11.003 ↗
4. MacDonald, E., and Wicker, R. (2016). Multiprocess 3D printing for increasing component functionality. Science, 353.10.1126/science.aaf2093 ↗
5. Influence of the Shape of the Test Specimen Produced by 3D Printing on the Stress Distribution in the Matrix and in Long Reinforcing Fibers
6. Highly textured and single crystal Bi2CaSr2Cu2Ox prepared by laser heated float zone crystalization10.1016/0022-0248(89)90520-4 ↗
7. Gibson, I., Rosen, D., and Stucker, B. (2015). Additive Manufacturing Technologies 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer. [2nd ed.].10.1007/978-1-4939-2113-3 ↗
8. The 3D printing’s panorama in fashion design
9. Multimaterial magnetically assisted 3D printing of composite materials10.1038/ncomms9643 ↗
10. 3D Printing of Scaffolds for Tissue Regeneration Applications10.1002/adhm.201500168 ↗
11. Engineering flame retardant biodegradable polymer nanocomposites and their application in 3D printing10.1016/j.polymdegradstab.2017.01.019 ↗
12. Kwon, Y.M., Lee, Y.-A., and Kim, S.J. (2017). Case study on 3D printing education in fashion design coursework. Fash. Text., 4.10.1186/s40691-017-0111-3 ↗
13. Noakes, M.W., Lind, R.F., Jansen, J.F., Love, L.J., Pin, F.G., and Richardson, B.S. (2009, January 10–15). Development of a Remote Trauma Care Assist Robot. Proceedings of the International Conference on Intelligent Robots and Systems, Louis, MS, USA.10.1109/IROS.2009.5353918 ↗
14. Additive manufacturing (3D printing): A review of materials, methods, applications and challenges10.1016/j.compositesb.2018.02.012 ↗
15. Three-Dimensional Printing of Multifunctional Nanocomposites: Manufacturing Techniques and Applications10.1002/adma.201506215 ↗
16. Macdonald, E., Salas, R., Espalin, D., Perez, M., Aguilera, E., Muse, D., and Wicker, R.B. (2014). 3D Printing for the Rapid Prototyping of Structural Electronics. IEEE Access, 2.10.1109/ACCESS.2014.2311810 ↗
17. A New Method of Printing Multi-Material Textiles by Fused Deposition Modelling (FDM)10.14502/Tekstilec2019.62.248-257 ↗
18. Efficient three dimensional modelling of additive manufactured textiles10.1108/13552541311323272 ↗
19. Finite-element modelling of mechanical behaviour of rapid manufactured textiles
20. Sitotaw, D.B. (2020, March 01). Search Results on 3D Printed Textiles. Available online: https://www.scopus.com/term/analyzer.uri?sid=b1f1e96c6f645f217e752a596ba7d0e&origin=resultslist&src=s&s=TITLE-ABS-KEY%283d+Printing+of+textiles%29&sort=plf-f&sdt=b&sot=b&sl=38&count=290&analyzeResults=Analyze+results&txGid=d2f72804c289d6d07029a21cb86dc0c9.
21. Hoskins, S. (2013). 3D Printing for Artists, Designers and Makers, Bloomsbury Publishing.
22. Additive manufacture of fashion and jewellery products: A mini review10.1080/17452759.2014.938993 ↗
23. Atkinson, P., Univer, E., Marshal, J., and Dean, L.T. (2008, January 16–19). Post Industrial Manufacturing Systems: The undisciplined nature of generative design. Proceedings of the Undisciplined! Design Research Society Conference 2008, Sheffield, UK.
24. A Model for Evaluating the Solution Space of Mass Customization Toolkits10.24867/IJIEM-2012-4-125 ↗
25. van der Zee, A., and de Vries, B. (2008, January 16–18). Design by Computation. Proceedings of the GA2008, 11th Generative Art Conference, Milan, UK.
26. D’Apuzzo, N. (February, January 28). 3D body scanning technology for fashion and apparel industry. Proceedings of the Electronic Imaging 2007, San Jose, CA, USA.10.1117/12.703785 ↗
27. Generalized geometric modeling of tubular and flat braided structures with arbitrary floating length and multiple filaments10.1177/0040517515609261 ↗
28. Kyosev, Y. (2019). Topology-Based Modeling of Textile Structures and Their Joint Assemblies, Springer.10.1007/978-3-030-02541-0 ↗
29. Geometry modelling of warp knitted fabrics with 3D form10.1177/0040517510385171 ↗
30. Kyosev, Y. (2020, July 21). TexMind Software Braider and TexMind Warp Knitting Editor. Available online: http://www.texmind.com.
31. Additive manufacturing: A framework for implementation10.1016/j.ijpe.2013.07.008 ↗
32. Noorani, R. (2018). 3D Printing Technology, Applications, and Selection, Taylor & Francis Group.10.1201/9781315155494 ↗
33. Montagna, G., and Carvalho, C. (2019). Textiles, Identity and Innovation: Design the Future. Surface, Digital and Virtual Textiles—An Analysis of 3D Printed Textile Structures, Taylor & Francis Group.
34. Partsch, L.N., Vassiliadis, S., and Papageorgas, P. (2015, January 11–12). 3D Printed textile fabrics structures. Proceedings of the Innovative Technologies “Inspire to Innovate”, Istanbul, Turkey.
35. Valtas, A., and Sun, D. (2016). 3D Printing for Garments Production: An Exploratory Study. J. Fash. Technol. Text. Eng., 4.10.4172/2329-9568.1000139 ↗
36. Moreau, C. (2019). The state of 3D Printing, Sculpteo.
37. Rosenau, J.A., and Wilson, D.L. (2014). Apparel Merchandising: The Line Starts Here, Fairchild Books.10.5040/9781501303241 ↗
38. Hudson, S. (2014–1, January 26). Printing teddy bears: A technique for 3D printing of soft interactive objects. Proceedings of the Conference on Human Factors in Computing Systems.10.1145/2556288.2557338 ↗
39. 3D-printed apparel and 3D-printer: Exploring advantages, concerns, and purchases10.1080/17543266.2017.1306118 ↗
40. Progress in Additive Manufacturing and Rapid Prototyping10.1016/S0007-8506(07)63240-5 ↗
41. Senanayake, M. (2015). Garment manufacturing technology. Product Development in the Apparel Industry, Woodhead.10.1016/B978-1-78242-232-7.00002-3 ↗
42. TamiCare (2020, January 01). Speedy Additive Manufacturing of Fabrics with Your Specs & Our Performance. Available online: https://www.tamicare.com/manufacture.
43. Cooper, D. (2015). 3D Printing Your Own Clothes Just Became (Kinda) a Reality, Verizon Media.
44. (2020, May 01). Doris Electroloom—Gibt es bald schon tatsächlich tragbare Kleidung aus dem 3D-Drucker?. Available online: https://3druck.com/drucker-und-produkte/electroloom-gibt-es-bald-schon-tatsaechlich-tragbare-kleidung-aus-dem-3d-drucker-1934423/.
45. Surface tailoring and design-driven prototyping of fabrics with 3D-printing: An all-cellulose approach10.1016/j.matdes.2017.12.012 ↗
46. Markforged (2020, July 22). Material Datasheet-Composites. Available online: https://www.mark3d.com/de/wp-content/uploads/2020/03/Material-Datenblatt-Markforged-Composites-Verbundfasematerialien-Mark3D.pdf.
47. A study of the development and improvement of fashion products using a FDM type 3D printer10.1186/s40691-018-0162-0 ↗
48. Aashman, G. (2020, February 24). SLA Textile 3D Print. Available online: https://www.instructables.com/id/SLA-Textile-3D-Print/.
49. Sclater, N. (2011). Mechanisms and Mechanical Devices Sourcebook, McGraw-Hill.
50. Additive manufacturing and its societal impact: A literature review10.1007/s00170-012-4558-5 ↗
51. A procedure for creating actuated joints via embedding shape memory alloys in PolyJet 3D printing10.1177/1045389X14544144 ↗
52. Comparative evaluation of dimension and surface detail accuracy of models produced by three different rapid prototype techniques10.1007/s13191-011-0103-8 ↗
53. Reilly, L. (2014, January 14–16). The shift from 3D body scanned data to the physical world shapeshifting. Proceedings of the A Conference on Transformative Paradigms of Fashion and Textile Design, Auchland, New Zealand.
54. 3D printing: The dawn of a new era in manufacturing?10.1108/AA-06-2013-055 ↗
55. 3D printing of textile-based structures by Fused Deposition Modelling (FDM) with different polymer materials10.1088/1757-899X/62/1/012018 ↗
56. Digital interlooping: 3D printing of weft-knitted textile-based tubular structures using selective laser sintering of nylon powder10.1080/17543266.2019.1573269 ↗
57. 3D printing of weft knitted textile based structures by selective laser sintering of nylon powder10.1088/1757-899X/137/1/012017 ↗
58. Beecroft, M., and McPherson, L. (2019, December 12). English Researchers Use 3D Printing to Produce Flexible and Fine Textile-Like Structures; 2014. Available online: https://www.3ders.org/articles/20141109-english-researchers-use-3d-printing-to-produce-flexible-and-fine-textile-like-structures.html.
59. Takahashi, H., and Kim, J. 3D Printed Fabric: Techniques for Design and 3D Weaving Programmable Textiles. Proceedings of the 32nd Annual ACM Symposium on User Interface Software and Technology.
60. Venuvinod, K.P., and Ma, W. (2004). Rapid Prototyping: Laserbased and Other Technologies, Springer Science and Bussiness Media.10.1007/978-1-4757-6361-4 ↗
61. Leigh, S.J., Bradley, R.J., Purssell, C.P., Billson, D.R., and Hutchins, D.A. (2012). A Simple, Low-Cost Conductive Composite Material for 3D Printing of Electronic Sensors. PLoS ONE, 7.10.1371/journal.pone.0049365 ↗
62. Application of fused deposition modelling technology in 3D printing rapid prototyping area
63. Evans, B. (2012). Practical 3D Printers: The Science and Art of 3D Printing, Springer Science and Business Media.10.1007/978-1-4302-4393-9 ↗
64. Malengier, B., Hertleer, C., Cardon, L., and Van, L. (2018). 3D Printing on Textiles: Testing of Adhesion. J. Fash. Technol. Text. Eng., s4.10.4172/2329-9568.S4-013 ↗
65. Combining 3D printed forms with textile structures—Mechanical and geometrical properties of multi-material systems10.1088/1757-899X/87/1/012005 ↗
66. 3D Printing of Textiles: Potential Roadmap to Printing with Fibers10.1002/adma.201902086 ↗
67. Adhesion of 3D printing polymers on textile fabrics for garment production10.1088/1757-899X/459/1/012065 ↗
68. Consumers’ purchase intention of 3D-printed apparel10.1080/20932685.2016.1205953 ↗
69. 3-dimensional bioprinting for tissue engineering applications10.1186/s40824-016-0058-2 ↗
70. A Review on Coating & Lamination in Textiles: Processes and Applications10.5923/j.ajps.20120203.04 ↗
71. Direct 3D printing of polymers onto textiles: Experimental studies and applications10.1108/RPJ-09-2014-0126 ↗
72. Adhesion to textile fibres and fabrics10.1016/S0143-7496(99)00025-1 ↗
73. Investigation of the adhesion properties of direct 3D printing of polymers and nanocomposites on textiles: Effect of FDM printing process parameters10.1016/j.apsusc.2017.01.112 ↗
74. Influence of fabric pretreatment on adhesion of three-dimensional printed material on textile substrates10.1177/1687814018792316 ↗
75. Functionalization of textiles using 3D printing -add-on technology for textile applications testing new material combinations
76. Increasing adhesion of 3D printing on textile fabrics by polymer coating10.14502/Tekstilec2018.61.265-271 ↗
77. Spahiu, T., Grimmelsmann, N., Ehrmann, A., Piperi, E., and Shehi, E. (2017, January 11–17). Effect of 3D printing on textile fabric. Proceedings of the 1st International Conference “Engineering and Entrepreneurship”, Tirana, Albania.
78. Adhesion of 3D printed material on textile substrates10.1108/RPJ-05-2016-0086 ↗
79. Eutionnat-Diffo, P.A., Chen, Y., Guan, J., Cayla, A., Campagne, C., Zeng, X., and Nierstrasz, V. (2019). Optimization of adhesion of poly lactic acid 3D printed onto polyethylene terephthalate woven fabrics through modelling using textile properties. Rapid Prototyp. J.10.1038/s41598-019-50832-7 ↗
80. Possible Applications of 3D Printing Technology on Textile Substrates10.1088/1757-899X/141/1/012011 ↗
81. Loh, G., and Pei, E. (2019). Design for Material Extrusion on Mesh Fabrics. Design, Brunel University Research Archive.
82. 3D printed auxetic forms on knitted fabrics for adjustable permeability and mechanical properties10.1088/1757-899X/137/1/012011 ↗
83. Mikkonen, J., Myllymaki, R., Kivioja, S., Vanhakartano, S., and Suonsilta, H. (2013, January 27). Printed material and fabric. Proceedings of the Nordic Design Research Conference, Copenhagen, Denmark.10.21606/nordes.2013.033 ↗
84. Rivera, M.L., Moukperian, M., Ashbrook, D., Mankoff, J., and Hudson, S.E. (2017, January 6–11). Stretching the Bounds of 3D Printing with Embedded Textiles. Proceedings of the CHI ’17: Proceedings of the 2017 CHI Conference on Human Factors in Computing Systems, Denver, CO, USA.10.1145/3025453.3025460 ↗
85. Ahrendt, D., Karam, A.R., and Krzywinski, S. (2019, January 28–29). CAE-Supported process for additive manufacturing of orthopaedic devices. Proceedings of the Aachen-Dresden-Denkendorf International Textile Conference, Dresden, Germany.
86. Ahrendt, D. (2017). Combination of additive manufacturing and textiles. Carbon Composites Magazin Production & Processing, Carbon Composites e.V.
87. Ahrendt, D., Krzywinski, S., Schmitt, F., and Krzywinski, J. (2016, January 24–25). Combination of Additive Manufacturing and Joining Processes for Novel Customized Orthopaedic Devices. Proceedings of the Aachen-Dresden-Denkendorf International Textile Conference, Dresden, Germany.
88. Laperre, J. (2018). Additive manufacturing. Newsletter for the Textile and Plastics Processing Industry Edition, Centexbel-VPC.
89. Daviy, J. (2020, July 22). 4D Printing: Building Smart Fashion of the Future Today. Available online: https://juliadaviy.com/4d-printing-fashion-of-the-future/.
90. 3D Printing Technology and its Influences on the Textile Industry
91. Radacsi, N., and Nuansing, W. (2020). Fabrication of 3D and 4D Polymer Micro- and Nanostructures Based on Electrospinning. 3D and 4D Printing of Polymer Nanocomposite Materials, Elsevier.10.1016/B978-0-12-816805-9.00007-7 ↗
92. Zapfel, D. (2019). How 3D Printing in the Textile Industry Is Leading Into a New Era, Lead Innov. Manag.
93. Momeni, F., Liu, X., and Ni, J. (2017). A review of 4D printing. Mater. Des., 122, 42–79.10.1016/j.matdes.2017.02.068 ↗
94. 4D Printing: Dawn of an emerging technology cycle10.1108/AA-07-2014-062 ↗
95. Kyosev, Y., Mahltig, B., and Schwarz-Pfeiffer, A. (2018). Narrow and Smart Textiles. 4D Textiles: Hybrid Textile Structures that Can Change Structural Form with Time by 3D Printing, Springer International Publishing.10.1007/978-3-319-69050-6 ↗
96. Joshi, S., Rawat, K., Karunakaran, C., Rajamohan, V., Mathew, A.T., Koziol, K., Thakur, V.K., and Balan, A.S.S. (2019). 4D printing of materials for the future: Opportunities and challenges. Appl. Mater. Today, 100490.10.1016/j.apmt.2019.100490 ↗
97. Joshi, A., Goh, J.K., and Goh, K.E.J. (2020). Polymer-Based Conductive Composites for 3D and 4D Printing of Electrical Circuits. 3D and 4D Printing of Polymer Nanocomposite Materials, Elsevier.10.1016/B978-0-12-816805-9.00003-X ↗
98. Bastian, A. (2020, February 24). Mesostructured Cellular Materials: Early Prototypes. Available online: http://www.thingiverse.com/thing:289650.
99. Systems, N. (2020, February 24). Kinematics Collection. Available online: https://n-e-r-v-o-u-s.com/shop/line.php?code=15.
100. 3D Printing: The Future of Innovative Shapes and Materials in Women Fashion Design