journal article·2020-01-31Open access

A High-Performance Deep Learning Algorithm for the Automated Optical Inspection of Laser Welding

Yatao Yang, Longhui Pan, Junxian Ma, Runze Yang, Yishuang Zhu, Yanzhao Yang, Li Zhang

Applied Sciences· Volume 10· Issue 3

Abstract

The battery industry has been growing fast because of strong demand from electric vehicle and power storage applications.Laser welding is a key process in battery manufacturing. To control the production quality, the industry has a great desire for defect inspection of automated laser welding. Recently, Convolutional Neural Networks (CNNs) have been applied with great success for detection, recognition, and classification. In this paper, using transfer learning theory and pre-training approach in Visual Geometry Group (VGG) model, we proposed the optimized VGG model to improve the efficiency of defect classification. Our model was applied on an industrial computer with images taken from a battery manufacturing production line and achieved a testing accuracy of 99.87%. The main contributions of this study are as follows: (1) Proved that the optimized VGG model, which was trained on a large image database, can be used for the defect classification of laser welding. (2) Demonstrated that the pre-trained VGG model has small model size, lower fault positive rate, shorter training time, and prediction time; so, it is more suitable for quality inspection in an industrial environment. Additionally, we visualized the convolutional layer and max-pooling layer to make it easy to view and optimize the model.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Industrial Vision Systems and Defect Detection · Welding Techniques and Residual Stresses · Thermography and Photoacoustic Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Electronics and Information Engineering, Shenzhen University, Shenzhen 518000, China

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