Impact of nanoclay dispersed phenol formaldehyde/fumed silica nanocomposites on physico-mechanical and thermal properties

In this study, the physical, mechanical and thermal properties of phenol formaldehyde/fumed silica/nanoclay (PF/FS/clay) nanocomposites were investigated. PF/FS/clay nanocomposites were prepared via condensation polymerization method and the effect of different clays as compatibilizers were subsequently investigated. The properties of nanocomposites were characterized through Fourier Transform Infrared Spectroscopy (FT-IR), Scanning Electron Microscopy (SEM), Thermogravimetric Analysis (TGA) and tensile test. FT-IR results confirmed the condensation polymerization and the formation of nanocomposites. SEM result revealed that the surface-modified clay (1.34TCN) had better compatibility with PF/FS matrix compared to surface-modified clay (1.28E), clay (1.30E) and clay (1.31PS). Besides, clay (1.34TCN)-loaded nanocomposites showed better surface morphology among all the nanocomposites. Furthermore, PF/FS/clay (1.34TCN) nanocomposite exhibited better tensile strength and modulus up to 68% due to the strong interfacial bonding between the polymer matrix and fillers. Thermal stability of PF/FS/clay (1.34TCN) nanocomposite showed the highest weight percent loss at the final degradation stage with higher activation energy. Overall, this study proved that clay (1.34TCN) was the most suitable to be introduced in PF/FS matrix.