journal article·2022-02

Plasma electrolytic oxidation (PEO) coating to enhance in vitro corrosion resistance of AZ91 magnesium alloy coated with polydimethylsiloxane (PDMS)

Negar Mehri Ghahfarokhi, Behrooz Shayegh Broujeny, Amin Hakimizad, Ali Doostmohammadi

Applied Physics A· Volume 128· Issue 2
Publisher page

Abstract

To improve the corrosion behavior of a magnesium alloy, two-step coatings have been fabricated through plasma electrolytic oxidation coating (PEO) under constant voltage conditions applied to the AZ91 substrate surface in the silicate electrolyte. A polymeric layer [Polydimethylsiloxane (PDMS)] has been successfully implemented by the immersion method on both bare AZ91 alloy and pre-treated samples by the PEO process. PEO coating contains MgO, MgSiO3, and Mg2SiO4 phases detected by X-ray diffraction patterns (XRD). The surface morphology observation investigated using the field emission scanning electron microscopy (FESEM) showed a porous and non-porous layer on the substrate for PEO and PEO/PDMS coatings, respectively. The topography and roughness of the PEO coating evaluated by atomic force microscopy (AFM) revealed a high roughness for the PEO coating. The chemical composition of coatings was determined using X-ray energy distribution spectroscopy (EDS), and the corrosion behavior of the AZ91 substrates with/without coating was studied by the potentiodynamic polarization test in the Ringer solution. The results showed that the corrosion (Ecorr) potential of the AZ91 substrate increased compared to a single-layer PDMS coating from − 1.48 to − 1.47 V, and their corrosion current density (icorr) reduced from 4.3 to 0.486 µA·cm−2 in the order given. However, by applying PEO coating as a pre-treatment utilizing the PEO/PDMS composite coating, these values were obtained − 0.75 V and 0.9 nA·cm−2, respectively. So, applying PEO/PDMS hybrid coating may effectively reduce the high corrosion rates of magnesium alloys as the main limitations in the physiological environment.
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Research context

OpenAlex topics: Magnesium Alloys: Properties and Applications · Corrosion Behavior and Inhibition · Hydrogen Storage and Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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