journal article·2020-02-11Open access

Study on the Appropriate Production Parameters of a Gas-injection Blast Furnace

Liu Song, Liu Xiaojie, Lyu Qing, Zhang Xusheng, Qie Yana

Abstract

Abstract The change regulations of the smelting parameters in a gas-injection blast furnace are investigated using theoretical calculations. The results show that when the volume of gas injected, the oxygen enrichment rate and the theoretical combustion temperature of tuyere are 600 m 3 /tHM, 10% and 1950~2200 ∘ C, respectively, the conditions meet the smelting requirements of a blast furnace. With the increase of the oxygen enrichment rate, the required air volume decreases, the contents of CO and H 2 in the top gas increase, and the content of CO 2 first increases and then decreases.With an increase of the volume of gas injected, the coke rate decreases. In addition, when the oxygen enrichment rate and the volume of gas injected are 10% and 600 m 3 /tHM, respectively, the CO content of the top gas constantly increases with the increase of the coke rate, while the H 2 and CO 2 contents both decrease. With the increase of the H 2 content in the gas, the direct reduction degree of iron gradually decreases and the volume shrinkage burden increases. Apparently, injecting gas into the blast furnace can prevent the theoretical combustion temperature from being too high and solve the contradiction between the upper cooling and lower heating of the blast furnace.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Iron and Steelmaking Processes · Metallurgical Processes and Thermodynamics · Mineral Processing and Grinding

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Metallurgy & Energy, North China University of Science and Technology , Tangshan , 063009 , China

Hebei Iron and Steel Group Tang Steel Co., Ltd , Tangshan , 063000 , China

References (22)

Show source-provided references
1. Xu, C. B., and D. Q. Cang. A brief overview of low CO2 emission technologies for iron and steel making. Journal of Iron and Steel Research International, Vol. 17, No. 3, 2010, pp. 1–7.10.1016/S1006-706X(10)60064-7 ↗
2. Oda, J., K. Akimoto, F. Sano, and T. Tomoda. Diffusion of energy efficient technologies and CO2 emission reductions in iron and steel sector. Energy Economics, Vol. 29, No. 4, 2007, pp. 868–888.10.1016/j.eneco.2007.01.003 ↗
3. Asanuma, M., T. Ariyama, M. Sato, R. Murai, T. Nonaka, I. Okochi, H. Tsukiji, and K. Nemoto. Development of waste plastics injection process in blast furnace. ISIJ International, Vol. 40, No. 3, 2000, pp. 244–251.10.2355/isijinternational.40.244 ↗
4. Shen Y. S., A. B. Yu, P. Austin, and P. Zulli. Modelling in-furnace phenomena of pulverized coal injection in ironmaking blast furnace: Effect of coke bed porosities. Minerals Engineering, Vol. 33, No. 4, 2012, pp. 54-65.10.1016/j.mineng.2011.10.014 ↗
5. Ishii, K. Advanced Pulverized Coal Injection Technology and Blast Furnace Operation. Pergamon Press, England, 2000, pp. 1-324.
6. Mathieson, J. G., J. S. Truelove, and H. Rogers. Toward an understanding of coal combustion in blast furnace tuyere injection. Fuel, Vol. 84, No. 10, 2005, pp. 1229–1237.10.1016/j.fuel.2004.06.036 ↗
7. Aoki, H., H. Nogami, H. Tsuge, T. Miura, and T. Furukawa. Simulation of transport phenomena around the raceway zone in the blast furnace with and without pulverized coal injection. ISIJ International, Vol. 33, No. 6, 1993, pp. 646–654.10.2355/isijinternational.33.646 ↗
8. Usui, T., H. Kawabata, H. Ono-Nakazato, and A. Kurosaka. Fundamental Experiments on the H_2 Gas Injection into the Lower Part of a Blast Furnace Shaft. ISIJ International, Vol. 42, Supplement, 2002, pp. S14–S18.10.2355/isijinternational.42.Suppl_S14 ↗
9. Jozwiak, W. K., E. Kaczmarek, T. P. Maniecki, W. Ignaczak, and W. Maniukiewicz. Reduction behavior of iron oxides in hydrogen and carbon monoxide atmospheres. Applied Catalysis A, General, Vol. 326, No. 1, 2007, pp. 17–27.10.1016/j.apcata.2007.03.021 ↗
10. Maki, A., A. Sakai, N. Takagaki, K. Mori, T. Ariyama, M. Sato, and R. Murai. High Rate Coal Injection of 218 kg/t at Fukuyama No.4 Blast Furnace. Transactions of the Iron and Steel Institute of Japan, Vol. 36, No. 6, 1996, pp. 650–657.10.2355/isijinternational.36.650 ↗
11. Slaby, S., D. Andahazy, F. Winter, C. Feilmayr, and T. Bürgler. Reducing Ability of CO and H2 of Gases Formed in the Lower Part of the Blast Furnace by Gas and Oil Injection. ISIJ International, Vol. 46, No. 7, 2006, pp. 1006–1013.10.2355/isijinternational.46.1006 ↗
12. Wang, X. L. Iron and Steel Metallurgy: Iron parts, 3rd ed. Beijing Metallurgical Industry Press, Beijing, 2013, pp.1-516.
13. Khairil, D. Kamihashira, K. Nakayama, and I. Naruse. Fundamental Reaction Characteristics of Pulverized Coal at High Temperature. ISIJ International, Vol. 41, No. 2, 2001, pp. 136–141.10.2355/isijinternational.41.136 ↗
14. Nogami, H., J. Yagi, and R. S. Sampaio. Exergy Analysis of Charcoal Charging Operation of Blast Furnace. ISIJ International, Vol. 44, No. 10, 2004, pp. 1646–1652.10.2355/isijinternational.44.1646 ↗
15. Halim, K. S. A., V. N. Andronov, and M. I. Nasr. Blast furnace operation with natural gas injection and minimum theoretical flame temperature. Ironmaking & Steelmaking, Vol. 36, No. 1, 2009, pp. 12–18.10.1179/174328107X155240 ↗
16. Mehta A. S., V. Sahajwalla, and T. F. Wall. Investigation on modes of consumption of residual char by the slag phase during pulverized coal injection in blast furnace. Steelmaking Conf. Proc., Vol. 81, 1998, pp. 627–639.
17. Iwanaga, Y., and K. Takatani. Degradation behavior of coke at high-temperature zone in blast furnace. Transactions of the Iron and Steel Institute of Japan, Vol. 28, No. 12, 1988, pp. 990–998.10.2355/isijinternational1966.28.990 ↗
18. Tao, R. Y., and J. M. Zhu. Changes of energy consumption structure and CO2 emission in large coal injection smelting of Baosteel blast Furnace. Baosteel Technology., Vol. 3, 2000, pp. 6–9. (in Chinese)
19. Kemppainen, A., O. Mattila, E.-P. Heikkinen, T. Paananen, and T. Fabritius. Effect of H2-H2O on the Reduction of Olivine Pellets in CO-CO2 Gas. ISIJ International, Vol. 52, No. 11, 2012, pp. 1973–1978.10.2355/isijinternational.52.1973 ↗
20. Lyu, Q., Y. Qie, X. Liu, C. Lan, J. Li, and S. Liu. Effect of hydrogen addition on reduction behavior of iron oxides in gas-injection blast furnace. Thermochimica Acta, Vol. 648, 2017, pp. 79–90.10.1016/j.tca.2016.12.009 ↗
21. Hydrogen Addition on Softening and Melting Reduction Behaviors of Ferrous Burden in Gas-Injection Blast Furnace. Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science, Vol. 49, No. 5, 2018, p. 2622.10.1007/s11663-018-1299-3 ↗
22. Fu, S. M., and Y. J. Du. Analysis of flooding and suspension mechanism in blast furnace. Ironmaking, No. 01, 1984, pp. 59-64. (in Chinese)