journal article·2025-08Open access

Bacterial adhesion eradication and biofilm inhibition through laser surface texturing

Liliana Papa, Francesco Paolo Mezzapesa, Annalisa Volpe, Caterina Gaudiuso, Antonio Ancona

Abstract

• Laser surface texturing is able to target diverse bacterial strains by controlling surface properties like topography, wettability, chemical composition, thus highlighting an effective antibacterial behavior. • The rod-shaped microscaled Escherichia coli bacterium is particularly susceptible to topographical modifications: up to 99.8 % adhesion reduction was obtained with LIPSS and DLIP hierarchical structures comparable to the bacterium size. • The nanoscaled spherical-shaped Staphiloccoccus Aureus bacterium exhibits high sensitivity to the sinergistic effect of laser-induced wettability and chemistry: up to 80 % of adhesion reduction was found with superhydrophobic, VO 2 and Al 2 O 3 oxides enriched surfaces. • The microscaled rod-shaped Pseudomonas Aeruginosa bacterium is less responsive to topography as compared to E. coli due to its slimmer profile. P. Aeruginosa is more sensitive to wettability: up to 10 4 fold reduction in bacterial adhesion on laser texture superhydrophobic surfaces. The growing problem of bacterial and microbial resistance to antibiotics is closely tied to the ability of such microorganisms to form biofilms, composed of complex microbial communities embedded in an extracellular matrix (EPS). In fact, quorum sensing enables bacteria to coordinate their behaviors within biofilms, further increasing their resistance to external threats compared to free-floating forms, thus complicating the treatment with conventional antibiotics. Therefore, biofilm formation is closely linked to antimicrobial resistance (AMR), which significantly increases health threats and the costs for the healthcare public system. Traditional antibacterial agents, such as silver ion coatings, photocatalytic materials, leaching biocides, and polymer chains, have shown some limitations, such as pathogen resistance, durability issues, and potential health risks. In response to these challenges, laser surface texturing (LST) has emerged as a promising and sustainable antibacterial alternative which consists in modifying the surfaces at the micro- and nanometric scales to inhibit bacterial colonization or destroy bacterial membranes. LST can prevent bacterial adhesion and biofouling or, on the other hand, promote biocidal action after bacterial adhesion. This review examines how laser-treated surfaces influence the behavior of key bacterial strains, such as Escherichia coli, Staphylococcus aureus , and Pseudomonas aeruginosa , exploring the mechanisms by which LST affects bacterial adhesion, morphology, and biofilm formation. The effectiveness of these mechanisms will be assessed both individually and in combination based on the characteristics of each bacterial strain.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Bone Tissue Engineering Materials · Bacterial biofilms and quorum sensing · Dental materials and restorations

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. Laser surface texturing inhibits biofilm formation10.1016/j.matchemphys.2021.124909 ↗
2. Biofilms and marine invertebrate larvae: what bacteria produce that larvae use to choose settlement sites10.1146/annurev-marine-120709-142753 ↗
3. Dynamic risk analysis of marine and offshore systems suffering microbial induced stochastic degradation10.1016/j.ress.2020.107388 ↗
4. Electron mediators accelerate the microbiologically influenced corrosion of 304 stainless steel by the esulfovibrio vulgaris biofilm10.1016/j.bioelechem.2014.06.010 ↗
5. Testing laser-structured antimicrobial surfaces under space conditions: the design of the ISS experiment BIOFILMS10.3389/frspt.2021.773244 ↗
6. Femtosecond laser surface texturing of titanium as a method to reduce the adhesion of Staphylococcus aureus and biofilm formation10.1016/j.apsusc.2015.10.102 ↗
7. Effective antibacterial nanotextured surfaces based on extreme wettability and bacteriophage seeding10.1021/acsanm.8b00090 ↗
8. Escherichia coli: an old friend with new tidings10.1093/femsre/fuw005 ↗
9. A minireview on the in vitro and in vivo experiments with anti-Escherichia coli O157:H7 phages as potential biocontrol and phage therapy agents10.1016/j.ijfoodmicro.2016.12.004 ↗
10. What happens in hospitals does not stay in hospitals: antibiotic-resistant bacteria in hospital wastewater systems10.1016/j.jhin.2016.01.010 ↗
11. Escherichia coli in Europe: an overview10.3390/ijerph10126235 ↗
12. Microbiology of surgical site infections in patients with cancer: a 7-year review10.1016/j.ajic.2017.02.023 ↗
13. Oligo(ethylene glycol) methyl ether methacrylate based hydrogel with intrinsic antibacterial activity against Pseudomonas aeruginosa as a model of a major wound infecting human pathogen10.1016/j.eurpolymj.2024.112758 ↗
14. Corrosive Pseudomonas aeruginosa detection by measuring pyocyanin with a lab-on-fiber optical surface plasmon resonance biosensor in aquatic environments10.1016/j.bios.2024.116521 ↗
15. Oxidation facilitated antimicrobial ability of laser micro-textured titanium alloy against gram-positive Staphylococcus aureus for biomedical applications10.2351/1.5039860 ↗
16. Antibacterial activity and mechanisms of d-3263 against Staphylococcus aureus10.1186/s12866-024-03377-3 ↗
17. Biofilm, pathogenesis and prevention—A journey to break the wall: a review10.1007/s00203-015-1148-6 ↗
18. Laser-textured surfaces: a way to control biofilm formation?10.1002/lpor.202300753 ↗
19. World health organization releases global priority list of antibiotic-resistant bacteria to guide research, discovery, and development of new antibiotics10.4103/jms.jms_25_17 ↗
20. Ferreres · Nanomaterials and Coatings for Managing Antibiotic-Resistant Biofilms · 2023 · 12 · 310
21. Surface texturing of Ti6Al4V alloy using femtosecond laser for superior antibacterial performance10.2351/1.5081106 ↗
22. Lack of toxicological side-effects in silver-coated megaprostheses in humans10.1016/j.biomaterials.2007.02.033 ↗
23. A.D. Russell, Bacterial resistance to disinfectants: present knowledge and future problems, n.d.
24. Silver nanoparticles as a new generation of antimicrobials10.1016/j.biotechadv.2008.09.002 ↗
25. Anti-biofouling properties of femtosecond laser-induced submicron topographies on elastomeric surfaces10.1021/acs.langmuir.0c00753 ↗
26. Picosecond laser-textured stainless steel superhydrophobic surface with an antibacterial adhesion property10.1021/acs.langmuir.9b01333 ↗
27. An engineered micropattern to reduce bacterial colonization, platelet adhesion and fibrin sheath formation for improved biocompatibility of central venous catheters10.1186/s40169-015-0050-9 ↗
28. Bactericidal activity of black silicon10.1038/ncomms3838 ↗
29. Bioinspired hierarchical surface structures with tunable wettability for regulating bacteria adhesion10.1021/acsnano.5b04231 ↗
30. Laser micro & nano surface texturing for enhancing osseointegration and antimicrobial effect of biomaterials: a review
31. Influence of laser surface texturing on the wettability and antibacterial properties of metallic, ceramic, and polymeric surfaces10.1557/s43578-021-00273-8 ↗
32. Biocompatible nano-ripples structured surfaces induced by femtosecond laser to rebel bacterial colonization and biofilm formation10.1016/j.optlastec.2019.105973 ↗
33. Biophysical model of bacterial cell interactions with nanopatterned cicada wing surfaces10.1016/j.bpj.2012.12.046 ↗
34. Natural and bioinspired nanostructured bactericidal surfaces10.1016/j.cis.2017.07.030 ↗
35. S.M. Kelleher, O. Habimana, J. Lawler, B. O’ Reilly, S. Daniels, E. Casey, A. Cowley, Cicada wing surface topography: an investigation into the bactericidal properties of nanostructural features, n.d.
36. Control of bacterial biofilm growth on surfaces by nanostructural mechanics and geometry10.1088/0957-4484/22/49/494007 ↗
37. Development of antibacterial steel surfaces through laser texturing10.1063/5.0017580 ↗
38. Iron homeostasis affects antibiotic-mediated cell death in Pseudomonas species10.1074/jbc.M110.127456 ↗
39. I. Stamenkovic, Q. Yu, Merlin, a “magic” linker between the extracellular cues and intracellu-lar signaling pathways that regulate cell motility, proliferation, and survival, 2010.10.2174/138920310791824011 ↗
40. Fast fabrication of superhydrophobic titanium alloy as antibacterial surface using nanosecond laser texturing10.1115/1.4038093 ↗
41. Hierarchical micro/mesoporous copper structure with enhanced antimicrobial property via laser surface texturing10.1002/admi.201901890 ↗
42. Role of copper in reducing hospital environment contamination10.1016/j.jhin.2009.08.018 ↗
43. Survival of bacteria on metallic copper surfaces in a hospital trial10.1007/s00253-010-2640-1 ↗
44. A.G. Dalecki, Cheminformatic discovery and characterization of copper-dependent bacterial inhibitors, 2018.
45. Contact killing of bacteria on copper is suppressed if bacterial-metal contact is prevented and is induced on iron by copper ions10.1128/AEM.03608-12 ↗
46. Antimicrobial activity of metal and metal-oxide based nanoparticles10.1002/adtp.201700033 ↗
47. J. Outón, M. Carbú, M. Domínguez, M. Ramírez-Del-Solar, G. alba, M. Vlahou, E. Stratakis, V. Matres, E. Blanco, Size matters: how periodicity and depth of LIPSS influences E. coli adhesion on ferritic stainless steel, n.d. https://ssrn.com/abstract=4718488.
48. Surface antibacterial properties enhanced through engineered textures and surface roughness: a review10.1016/j.colsurfb.2023.113584 ↗
49. Effects of periodic surface structures induced by femtosecond laser irradiation on the antibacterial properties of Zr-based amorphous material
50. Antibacterial effect on microscale rough surface formed by fine particle bombarding10.1186/s13568-022-01351-8 ↗
51. H. Martinez-Zavala, D. Bhaduri, A. Valera-Medina, S. Bigot, Experimental study on heat transfer enhancement during condensation using microstructured surfaces, 2019.10.46855/energy-proceedings-2320 ↗
52. Antimicrobial resistance: impacts, challenges, and future prospects10.1016/j.glmedi.2024.100081 ↗
53. The hydrodynamic function of shark skin and two biomimetic applications10.1242/jeb.063040 ↗
54. Bioinspired micro/nanostructured surfaces for oil drag reduction in closed channel flow10.1039/C2SM27070F ↗
55. Impact of engineered surface microtopography on biofilm formation of Staphylococcus aureus10.1116/1.2751405 ↗
56. Towards laser-textured antibacterial surfaces10.1038/s41598-018-28454-2 ↗
57. Wettability of porous surfaces10.1039/tf9444000546 ↗
58. G.-Y. Sun, X. Yang, W.-T. An, K. Huang, X.-G. Qin, B.-P. Song, G.-J. Zhang, Investigation of the dynamic charge transport behaviors under electron beam irradiation of advanced insulation materials for aerospace applications, n.d.
59. Biofouling and corrosion protection of aluminum alloys through ultrafast laser surface texturing for marine applications10.1002/admi.202300835 ↗
60. Antibacterial and corrosion studies on nanosecond pulse laser textured 304 L stainless steel surfaces10.1007/s40516-019-00097-9 ↗
61. Laser patterned titanium surfaces with superior antibiofouling, superhydrophobicity, self-cleaning and durability: role of line spacing
62. Infinite lifetime of underwater superhydrophobic states10.1103/PhysRevLett.113.136103 ↗
63. Tailoring the wettability of surface-textured copper using sub-THz bursts of femtosecond laser pulses10.1016/j.apsusc.2023.158032 ↗
64. Forces involved in bacterial adhesion to hydrophilic and hydrophobic surfaces10.1099/mic.0.2008/018622-0 ↗
65. Enhancing the antibacterial performance of orthopaedic implant materials by fibre laser surface engineering10.1016/j.apsusc.2017.01.233 ↗
66. Table I. Selected mechanical requirements properties of titanium bar for implant* ASTM grade, n.d. www.tms.org/jom.html.
67. Titanium alloys for biomedical applications10.1016/j.msec.2005.08.032 ↗
68. Corrosion behavior of superhydrophobic surfaces: a review10.1016/j.arabjc.2014.03.006 ↗
69. Mahalakshmi
70. Biomimetic robust superhydrophobic stainless-steel surfaces with antimicrobial activity and molecular dynamics simulation10.1016/j.cej.2019.04.200 ↗
71. Corrosion analysis of AISI 430 stainless steel in the presence of Escherichia coli and Staphylococcus aureus10.1016/j.corsci.2020.109204 ↗
72. Corrosion of stainless steel in food and pharmaceutical industry10.1016/j.coelec.2021.100760 ↗
73. Investigation of 7075 aluminum alloy corrosion in marine environment10.20964/2022.05.56 ↗
74. Potential use of copper surfaces to reduce survival of epidemic meticillin-resistant Staphylococcus aureus in the healthcare environment10.1016/j.jhin.2005.12.008 ↗
75. Bacterial killing by dry metallic copper surfaces10.1128/AEM.01599-10 ↗
76. Construction of a high efficiency copper adsorption bacterial system via peptide display and its application on copper dye polluted wastewater10.1007/s00449-015-1447-y ↗
77. Potential action of copper surfaces on meticillin-resistant Staphylococcus aureus10.1111/j.1365-2672.2010.04852.x ↗
78. Biomedical applications of polymer and ceramic coatings: a review of recent developments10.1080/00202967.2021.2004744 ↗
79. Effects of surface topography through laser texturing on the surface characteristics of zirconia-based dental materials: surface hydrophobicity, antibacterial behavior, and cellular response
80. Toward the mechanisms of surface texturing on the wear behavior of dental zirconia ceramics under dry and saliva lubricated conditions
81. Enhanced hydrophilicity and tribological behavior of dental zirconia ceramics based on picosecond laser surface texturing10.1016/j.ceramint.2019.11.210 ↗
82. Antibacterial properties of laser surface-textured TiO2/ZnO ceramic coatings10.1016/j.ceramint.2019.10.124 ↗
83. Femtosecond laser structuring of titanium implants10.1016/j.apsusc.2007.03.006 ↗
84. Bizi-Bandoki · 2011 · 5213
85. Sub-100-nm laser-induced periodic surface structures upon irradiation of titanium by Ti:sapphire femtosecond laser pulses in air10.1007/s00339-012-7140-y ↗
86. Recent developments in superhydrophobic surfaces and their relevance to marine fouling: a review10.1080/08927010600980223 ↗
87. Development of a cutting tool with a nano/micro-textured surface-improvement of anti-adhesive effect by considering the texture patterns10.1016/j.precisioneng.2008.11.004 ↗
88. Bio-inspired surface texture modification as a viable feature of future aquatic antifouling strategies: a review10.3390/ijms21145063 ↗
89. Design of surfaces for controlling hard and soft fouling
90. Investigation of laser-induced surface structures (LIPSS) on quartz and evaluation of their influence on material wettability10.1016/j.optlastec.2023.110097 ↗
91. Maxwell meets Marangoni—A review of theories on laser-induced periodic surface structures10.1002/lpor.202000215 ↗
92. Short and long term surface chemistry and wetting behaviour of stainless steel with 1D and 2D periodic structures induced by bursts of femtosecond laser pulses10.1016/j.apsusc.2019.07.126 ↗
93. Laser interference patterning methods: possibilities for high-throughput fabrication of periodic surface patterns10.1515/aot-2017-0016 ↗
94. Direct laser interference patterning of stainless steel by ultrashort pulses for antibacterial surfaces10.1016/j.optlastec.2019.105954 ↗
95. Structuring and functionalization of non-metallic materials using direct laser interference patterning: a review10.1515/nanoph-2021-0591 ↗
96. Design of perfectly ordered periodic structures on polymers using direct laser interference patterning
97. Fast laser surface texturing of spherical samples to improve the frictional performance of elasto-hydrodynamic lubricated contacts10.1007/s40544-020-0462-4 ↗
98. Tailoring the coefficient of friction by direct laser writing surface texturing
99. The effect of damage accumulation behaviour on ablation thresholds and damage morphology in ultrafast laser micro-machining of common metals in air10.1016/j.apsusc.2004.03.229 ↗
100. Laser microtextured surfaces for friction reduction: does the pattern matter?10.3390/ma13214915 ↗