journal article·2020-03Open access

3D printing for membrane separation, desalination and water treatment

Leonard D. Tijing, John Ryan C. Dizon, Idris Ibrahim, Arman Ray N. Nisay, Ho Kyong Shon, Rigoberto C. Advincula

Abstract

Abstract Additive manufacturing or commonly known as 3D printing is driving innovation in many industries and academic research including the water resource sector. The capability of 3D printing to fabricate complex objects in a fast and cost-effective manner makes it highly desirable over conventional manufacturing processes. Recent years have seen a rapid increase in research using 3D printing for membrane separation, desalination and water purification applications, potentially revolutionizing this field. This review focuses on recent advancements in 3D-printed materials and methods for water-related applications including developments in module spacers, novel filtration and desalination membranes, adsorbents, water remediation, solar steam generation materials, catalysis, etc. The emergence of new 3D printers with higher printing resolution, better efficiency, faster speed, and wider material applicability has garnered more interest and can potentially reshape research and development in this field. The promising potential, challenges and future prospects of 3D printing, additive manufacturing, and materials for water resource and treatment-related applications are all discussed in this review.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Membrane Separation Technologies · 3D Printing in Biomedical Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. Emerging opportunities for nanotechnology to enhance water security10.1038/s41565-018-0203-2 ↗
2. Additive manufacturing (3D printing): a review of materials, methods, applications and challenges10.1016/j.compositesb.2018.02.012 ↗
3. The potential to enhance membrane module design with 3D printing technology10.1016/j.memsci.2015.11.008 ↗
4. Fundamentals and applications of 3D printing for novel materials10.1016/j.apmt.2017.02.004 ↗
5. An ultrathin suspended hydrophobic porous membrane for high-efficiency water desalination10.1016/j.apmt.2017.04.009 ↗
6. Novel spacers for mass transfer enhancement in membrane separations
7. 3D printed feed spacers based on triply periodic minimal surfaces for flux enhancement and biofouling mitigation in RO and UF10.1016/j.desal.2017.10.010 ↗
8. 3D printed spacers based on TPMS architectures for scaling control in membrane distillation10.1016/j.memsci.2019.03.039 ↗
9. Investigation of the performance behavior of a forward osmosis membrane system using various feed spacer materials fabricated by 3D printing technique10.1016/j.chemosphere.2018.03.147 ↗
10. Print your membrane: rapid prototyping of complex 3D-PDMS membranes via a sacrificial resist10.1016/j.memsci.2014.12.040 ↗
11. Integration and fabrication of the cheap ceramic membrane through 3D printing technology10.1016/j.mtcomm.2018.02.029 ↗
12. 3D printed composite membranes with enhanced anti-fouling behaviour10.1016/j.memsci.2018.12.058 ↗
13. Perspective on 3D printing of separation membranes and comparison to related unconventional fabrication techniques10.1016/j.memsci.2016.10.006 ↗
14. 3D printing techniques in environmental science and engineering will bring new innovation10.1021/acs.est.7b00302 ↗
15. 3D printing and surface imprinting technologies for water treatment: a review10.1016/j.jwpe.2019.100786 ↗
16. I.A. 52915 · 2016
17. High performance polymer nanocomposites for additive manufacturing applications10.1016/j.reactfunctpolym.2016.04.010 ↗
18. Mechanical characterization of 3D-printed polymers
19. 3D-printing and advanced manufacturing for electronics10.1007/s40964-019-00077-7 ↗
20. 3D printing of CNT- and graphene-based conductive polymer nanocomposites by fused deposition modeling10.1016/j.apmt.2017.04.003 ↗
21. A review on 3D micro-additive manufacturing technologies10.1007/s00170-012-4605-2 ↗
22. 3D printing of polymer matrix composites: a review and prospective10.1016/j.compositesb.2016.11.034 ↗
23. Fast, precise, safe prototype with FDM
24. Parametric appraisal of mechanical property of fused deposition modelling processed parts10.1016/j.matdes.2009.06.016 ↗
25. Friction induced wear of rapid prototyping generated materials: a review10.1155/2011/746270 ↗
26. Bone tissue engineering using polycaprolactone scaffolds fabricated via selective laser sintering10.1016/j.biomaterials.2004.11.057 ↗
27. Wear performance of SLS/SLM materials10.1002/adem.200800075 ↗
28. A benchmark study on rapid prototyping processes and machines: quantitative comparisons of mechanical properties, accuracy, roughness, speed, and material cost10.1243/09544054JEM724 ↗
29. Deckard · 1988 · 191
30. Material properties and fabrication parameters in selective laser sintering process10.1108/13552549710191836 ↗
31. 3D printed triply periodic minimal surfaces as spacers for enhanced heat and mass transfer in membrane distillation10.1016/j.desal.2018.06.009 ↗
32. 3D printed spacers for organic fouling mitigation in membrane distillation10.1016/j.memsci.2019.03.040 ↗
33. 3D printing by selective laser sintering of polypropylene feed channel spacers for spiral wound membrane modules for the water industry10.1080/17452759.2016.1211925 ↗
34. Comparison of solid, liquid and powder forms of 3D printing techniques in membrane spacer fabrication10.1016/j.memsci.2017.05.037 ↗
35. Development and characterization of 3D-printed feed spacers for spiral wound membrane systems10.1016/j.watres.2015.12.052 ↗
36. Enhancing fouling mitigation of submerged flat-sheet membranes by vibrating 3D-spacers10.1016/j.seppur.2018.12.085 ↗
37. Fouling resilient perforated feed spacers for membrane filtration10.1016/j.watres.2018.04.049 ↗
38. Multi-layer spacer geometries with improved mass transport10.1016/j.memsci.2006.05.039 ↗
39. Predicting the effect of membrane spacers on mass transfer10.1016/j.memsci.2008.05.060 ↗
40. Static mixing spacers for spiral wound modules10.1016/j.memsci.2013.03.063 ↗
41. Microstructured spacers for submerged membrane filtration systems10.1016/j.memsci.2013.06.033 ↗
42. Helically microstructured spacers improve mass transfer and fractionation selectivity in ultrafiltration10.1016/j.memsci.2014.03.059 ↗
43. Energy efficient 3D printed column type feed spacer for membrane filtration10.1016/j.watres.2019.114961 ↗
44. Ink-jet printing assisted fabrication of patterned thin film composite membranes10.1016/j.memsci.2015.06.051 ↗
45. 3D printed fouling-resistant composite membranes10.1021/acsami.9b07764 ↗
46. Biocatalytic membranes prepared by inkjet printing functionalized yeast cells onto microfiltration substrates10.1016/j.memsci.2017.12.045 ↗
47. Additive manufacturing of mechanically isotropic thin films and membranes via microextrusion 3D printing of polymer solutions10.1021/acsami.8b22164 ↗
48. 3D printed polyamide membranes for desalination10.1126/science.aar2122 ↗
49. Super-hydrophobic 3D printed polysulfone membranes with a switchable wettability by self-assembled candle soot for efficient gravity-driven oil/water separation10.1039/C7TA08836A ↗
50. Structure architecture of micro/nanoscale ZIF-L on a 3D printed membrane for a superhydrophobic and underwater superoleophobic surface10.1039/C8TA10249J ↗
51. 3D printing of micropatterned anion exchange membranes10.1021/acsami.6b03455 ↗
52. 3D printed polyvinyl alcohol ferrate(VI) capsules: effective means for the removal of pharmaceuticals and illicit drugs from wastewater10.1016/j.cej.2018.05.089 ↗
53. A novel bio-carrier fabricated using 3D printing technique for wastewater treatment10.1038/srep12400 ↗
54. Design and manufacturing of high surface area 3D-printed media for moving bed bioreactors for wastewater treatment10.1111/j.1936-704X.2017.03246.x ↗
55. 3D-printed, all-in-one evaporator for high-efficiency solar steam generation under 1 sun illumination10.1002/adma.201700981 ↗
56. Li · 2017 · 41 · 201
57. Patterned carbon nitride–based hybrid aerogel membranes via 3D printing for broadband solar wastewater remediation10.1002/adfm.201801121 ↗
58. Three-dimensional printed acrylonitrile butadiene styrene framework coated with Cu-BTC metal-organic frameworks for the removal of methylene blue10.1038/srep05939 ↗
59. Figuerola · 2019 · 16 · 21
60. 3D-printed biomimetic super-hydrophobic structure for microdroplet manipulation and oil/water separation
61. 3D printing as feasible platform for on-site building oil-skimmer for oil collection from spills10.1002/admi.201600015 ↗
62. 3D-printed ceramic structures with in situ grown whiskers for effective oil/water separation10.1016/j.cej.2019.05.150 ↗
63. 3D printing of a mechanically durable superhydrophobic porous membrane for oil–water separation10.1039/C7TA02202F ↗
64. Spacer characterization and pressure drop modelling in spacer-filled channels for ultrafiltration10.1016/0376-7388(93)E0076-P ↗
65. Optimal channel spacer design for ultrafiltration10.1016/0376-7388(91)80043-6 ↗
66. Li · 2004
67. Materials for next-generation desalination and water purification membranes10.1038/natrevmats.2016.18 ↗
68. Recent advances of nanomaterial-based membrane for water purification10.1016/j.apmt.2017.02.010 ↗
69. Hierarchical composite membranes with robust omniphobic surface using layer-by-layer assembly technique10.1021/acs.est.7b05450 ↗
70. Improving membrane distillation performance: morphology optimization of hollow fiber membranes with selected non-solvent in dope solution10.1016/j.chemosphere.2019.05.049 ↗
71. Recent progress of membrane distillation using electrospun nanofibrous membrane10.1016/j.memsci.2013.11.022 ↗
72. Superhydrophobic nanofiber membrane containing carbon nanotubes for high-performance direct contact membrane distillation10.1016/j.memsci.2015.12.014 ↗
73. Effect of heat-press conditions on electrospun membranes for desalination by direct contact membrane distillation10.1016/j.desal.2015.09.025 ↗
74. Fouling and its control in membrane distillation—a review10.1016/j.memsci.2014.09.042 ↗
75. Print your own membrane: direct rapid prototyping of polydimethylsiloxane10.1039/c4lc00320a ↗
76. Continuous liquid interface production (CLIP) of precise membrane structures
77. Enhanced continuous liquid interface production with track-etched membrane10.1108/RPJ-12-2017-0251 ↗
78. Ceramic-based 3D printed supports for photocatalytic treatment of wastewater10.1155/2017/7602985 ↗
79. Heterogeneous photocatalyst materials for water splitting10.1039/B800489G ↗
80. Additive manufacturing of polymer-derived titania for one-step solar water purification10.1016/j.mtcomm.2018.02.010 ↗
81. 3D printing of photocatalytic filters using a biopolymer to immobilize TiO2 nanoparticles10.1149/2.0341905jes ↗
82. de Vidales · 2019
83. Additive manufacturing of polymer-derived titania for one-step solar water purification10.1016/j.mtcomm.2018.02.010 ↗
84. Photoactive hybrid materials with fractal designs produced via 3D printing and plasma grafting technologies10.1021/acsami.9b06982 ↗
85. Three-dimensional printing for catalytic applications: current status and perspectives10.1002/adfm.201701134 ↗
86. A critical review of ferrate(VI)-based remediation of soil and groundwater10.1016/j.envres.2017.10.016 ↗
87. Degradation efficiencies and mechanisms of trichloroethylene (TCE) by controlled-release permanganate (CRP) oxidation10.1016/j.cej.2012.03.049 ↗
88. Successional development of biofilms in moving bed biofilm reactor (MBBR) systems treating municipal wastewater10.1007/s00253-013-5082-8 ↗
89. Variation of the characteristics of biofilm on the semi-suspended bio-carrier produced by a 3D printing technique: investigation of a whole growing cycle10.1016/j.biortech.2017.07.132 ↗
90. Determination of the profile of DO and its mass transferring coefficient in a biofilm reactor packed with semi-suspended bio-carriers10.1016/j.biortech.2017.05.071 ↗
91. Removal of oil from water using magnetic bicomponent composite nanofibers fabricated by electrospinning10.1016/j.compositesb.2015.03.067 ↗
92. Bio-inspired hollow PDMS sponge for enhanced oil–water separation10.1016/j.jhazmat.2018.10.078 ↗
93. Three-dimensionally printed bioinspired superhydrophobic packings for oil-in-water emulsion separation10.1021/acs.langmuir.9b02131 ↗
94. Emerging investigator series: the rise of nano-enabled photothermal materials for water evaporation and clean water production by sunlight10.1039/C8EN00156A ↗
95. Jun · 2019
96. 3D‐printed, all‐in‐one evaporator for high‐efficiency solar steam generation under 1 sun illumination
97. Graphene oxide-based evaporator with one-dimensional water transport enabling high-efficiency solar desalination10.1016/j.nanoen.2017.09.034 ↗
98. Progress in 3D printing of carbon materials for energy‐related applications
99. Emerging carbon and post-carbon nanomaterial inks for printed electronics10.1021/jz502431r ↗
100. Inkjet-printed graphene electronics10.1021/nn2044609 ↗