Advances and Future Prospects of Adhesive Bonding and Co-Consolidation Technologies for Aviation Carbon Fiber Thermoplastic Composites
Bibliographic record
Abstract
No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.
Source: Not provided · Quality: missing
Research context
OpenAlex topics: Material Properties and Applications · Fiber-reinforced polymer composites · Epoxy Resin Curing Processes
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (76)
Show source-provided references
1. Geng, D., Liu, Y., Shao, Z., Lu, Z., Cai, J., Li, X., et al.: Delamination formation, evaluation and suppression during drilling of composite laminates: A review. Compos. Struct. 216, 168–186 (2019)10.1016/j.compstruct.2019.02.099 ↗
2. Rajak, D.K., Pagar, D.D., Menezes, P.L., Linul, E.: Fiber-reinforced polymer composites: Manufacturing, properties, and applications. Polymers. 11(10), 1667 (2019)10.3390/polym11101667 ↗
3. Vuure, A., Mosleh, Y., Vanderbeke, J., Verpoest, I.: Highly Impact-Resistant Silk Fibre Thermoplastic composites. Adv. Eng. Mater. (2023)
4. Xu, Z., Lu, H., Chen, Q., Kim, S., Kunc, V., Zheng, X.R.: Additive Manufacturing of Self-sensing Carbon Fiber composites. Adv. Eng. Mater. 2301249. (2023)10.1002/adem.202301249 ↗
5. Dı́az, J., Rubio, L.: Developments to manufacture structural aeronautical parts in carbon fibre reinforced thermoplastic materials. J. Mater. Process. Technol. 143, 342–346 (2003)10.1016/S0924-0136(03)00450-3 ↗
6. Jongbloed, B., Teuwen, J., Benedictus, R., Villegas, I.F.: On differences and similarities between static and continuous ultrasonic welding of thermoplastic composites. Compos. Part. B: Eng. 203, 108466 (2020)10.1016/j.compositesb.2020.108466 ↗
7. Yang, Y., Li, Y., Liu, Z., Li, Y., Ao, S., Luo, Z.: Ultrasonic welding of short carbon fiber reinforced PEEK with spherical surface anvils. Compos. Part. B: Eng. 231, 109599 (2022)10.1016/j.compositesb.2021.109599 ↗
8. Bigg, D., Hiscock, D., Preston, J., Bradbury, E.: High performance thermoplastic matrix composites. J. Thermoplast. Compos. Mater. 1(2), 146–160 (1988)10.1177/089270578800100203 ↗
9. Meschut, G., Janzen, V., Olfermann, T.: Innovative and highly productive joining technologies for multi-material lightweight car body structures. J. Mater. Eng. Perform. 23, 1515–1523 (2014)10.1007/s11665-014-0962-3 ↗
10. Deng, S., Djukic, L., Paton, R., Ye, L.: Thermoplastic–epoxy interactions and their potential applications in joining composite structures–A review. Compos. Part A: Appl. Sci. Manufac. 68, 121–132 (2015)10.1016/j.compositesa.2014.09.027 ↗
11. Bhudolia, S.K., Gohel, G., Leong, K.F., Islam, A.: Advances in ultrasonic welding of thermoplastic composites: A review. Materials. 13(6), 1284 (2020)10.3390/ma13061284 ↗
12. Reis, J.P., de Moura, M., Samborski, S.: Thermoplastic composites and their promising applications in joining and repair composites structures: A review. Materials. 13(24), 5832 (2020)10.3390/ma13245832 ↗
13. Wang, Y., Rao, Z., Liao, S., Wang, F.: Ultrasonic welding of fiber reinforced thermoplastic composites: Current understanding and challenges. Compos. Part A: Appl. Sci. Manufac. 149, 106578 (2021)10.1016/j.compositesa.2021.106578 ↗
14. Li, H., Chen, C., Yi, R., Li, Y., Wu, J.: Ultrasonic welding of fiber-reinforced thermoplastic composites: A review. Int. J. Adv. Manuf. Technol. 120(1), 29–57 (2022)10.1007/s00170-022-08753-9 ↗
15. Siddique, A., Iqbal, Z., Nawab, Y., Shaker, K.: A review of joining techniques for thermoplastic composite materials. J. Thermoplast. Compos. Mater. 36(8), 3417–3454 (2023)10.1177/08927057221096662 ↗
16. MFFD longitudinal seams: welded, world’s largest CFRTP fuselage successfully completed. Composites World (2024)
17. Zhang, J., Yang, S.: Self-piercing riveting of aluminum alloy and thermoplastic composites. J. Compos. Mater. 49(12), 1493–1502 (2015)10.1177/0021998314535456 ↗
18. Liu, Y., Zhuang, W.: Self-piercing riveted-bonded hybrid joining of carbon fibre reinforced polymers and aluminium alloy sheets. Thin-Walled Struct. 144, 106340 (2019)10.1016/j.tws.2019.106340 ↗
19. Banea, M.D., da Silva, L.F.: Adhesively bonded joints in composite materials: An overview. Proc. Institution Mech. Eng. Part. L: J. Materials: Des. Appl. 223(1), 1–18 (2009)10.1243/13506501JET469 ↗
20. Don, R.C., Gillespie, J.W. Jr., McKnight, S.H.: Bonding Techniques for high Performance Thermoplastic Compositions. Google Patents (1997)
21. Ledesma, R.I., Palmieri, F.L., Lin, Y., Belcher, M.A., Ferriell, D.R., Thomas, S.K., et al.: Picosecond laser surface treatment and analysis of thermoplastic composites for structural adhesive bonding. Compos. Part. B: Eng. 191, 107939 (2020)10.1016/j.compositesb.2020.107939 ↗
22. Zhang, J., De Souza, M., Creighton, C., Varley, R.J.: New approaches to bonding thermoplastic and thermoset polymer composites. Compos. Part A: Appl. Sci. Manufac. 133, 105870 (2020)10.1016/j.compositesa.2020.105870 ↗
23. Pizzorni, M., Lertora, E., Parmiggiani, A.: Adhesive bonding of 3D-printed short-and continuous-carbon-fiber composites: An experimental analysis of design methods to improve joint strength. Compos. Part. B: Eng. 230, 109539 (2022)10.1016/j.compositesb.2021.109539 ↗
24. Leone, C., Genna, S.: Effects of surface laser treatment on direct co-bonding strength of CFRP laminates. Compos. Struct. 194, 240–251 (2018)10.1016/j.compstruct.2018.03.096 ↗
25. van den Akker, B.P., Donadon, M.V., Loendersloot, R., de Oliveira, L.A., Arbelo, M.A.: The influence of hygrothermal aging on the fatigue behavior and residual strength of post-buckled co-bonded stiffened panels subjected to compressive loading. Compos. Part. B: Eng. 194, 108023 (2020)10.1016/j.compositesb.2020.108023 ↗
26. Salomão, G.R., Gojzewski, H., Erartsin, O., Baran, I.: Novel co-bonded thermoplastic elastomer-epoxy/glass hybrid composites: The effect of cure temperature on the interphase morphology. Polym. Test. 115, 107736 (2022)10.1016/j.polymertesting.2022.107736 ↗
27. Zhang, C., Duan, Y., Xiao, H., Wang, B., Ming, Y., Zhu, Y., et al.: Effect of porosity and crystallinity on mechanical properties of laser in-situ consolidation thermoplastic composites. Polymer. 242, 124573 (2022)10.1016/j.polymer.2022.124573 ↗
28. Sioutis, I., Tserpes, K.: A mixed-mode fatigue crack growth model for co-consolidated thermoplastic joints. Int. J. Fatigue. 173, 107682 (2023)10.1016/j.ijfatigue.2023.107682 ↗
29. Zhang, C., Duan, Y., Xiao, H., Hao, J., Lou, J., Zhang, F.: Investigation on tempering process parameters of in-situ consolidation CF/PEEK thermoplastic composites. J. Manuf. Process. 85, 345–355 (2023)10.1016/j.jmapro.2022.11.070 ↗
30. Dawei, Z., Qi, Z., Xiaoguang, F., Shengdun, Z.: Review on joining process of carbon fiber-reinforced polymer and metal: Applications and outlook. Rare Metal Mater. Eng. 48, 44–54 (2019)
31. Shang, X., Marques, E., Machado, J., Carbas, R., Jiang, D., Da Silva, L.F.: Review on techniques to improve the strength of adhesive joints with composite adherends. Compos. Part. B: Eng. 177, 107363 (2019)10.1016/j.compositesb.2019.107363 ↗
32. Djokic, D., Johnston, A., Rogers, A., Lee-Sullivan, P., Mrad, N.: Residual stress development during the composite patch bonding process: Measurement and modeling. Compos. Part A: Appl. Sci. Manufac. 33(2), 277–288 (2002)10.1016/S1359-835X(01)00083-5 ↗
33. Kim, H.S., Park, S.W.: Smart cure cycle with cooling and reheating for co-cure bonded steel/carbon epoxy composite hybrid structures for reducing thermal residual stress. Compos. Part A: Appl. Sci. Manufac. 37(10), 1708–1721 (2006)10.1016/j.compositesa.2005.09.015 ↗
34. Curiel, T., Fernlund, G.: Deformation and stress build-up in bi-material beam specimens with a curing FM300 adhesive interlayer. Compos. Part A: Appl. Sci. Manufac. 39(2), 252–261 (2008)10.1016/j.compositesa.2007.10.019 ↗
35. Moretti, L., Olivier, P., Castanié, B., Bernhart, G.: Experimental study and in-situ FBG monitoring of process-induced strains during autoclave co-curing, co-bonding and secondary bonding of composite laminates. Compos. Part A: Appl. Sci. Manufac. 142, 106224 (2021)10.1016/j.compositesa.2020.106224 ↗
36. Yang, G., Yang, T., Yuan, W., Du, Y.: The influence of surface treatment on the tensile properties of carbon fiber-reinforced epoxy composites-bonded joints. Compos. Part. B: Eng. 160, 446–456 (2019)10.1016/j.compositesb.2018.12.095 ↗
37. Feng, Z., Zhao, H., Tan, C., Zhang, X., Chen, B., Song, X.: Nanosecond laser ablation for improving the strength of CFRTP and aluminum alloy adhesively bonded joints. Compos. Struct. 274, 114369 (2021)10.1016/j.compstruct.2021.114369 ↗
38. Marinosci, V.M., Grouve, W.J., de Rooij, M.B., Wijskamp, S., Akkerman, R.: Effect of grit-blasting on the fracture toughness of hybrid titanium-thermoplastic composite joints. Int. J. Adhes. Adhes. 109, 102893 (2021)10.1016/j.ijadhadh.2021.102893 ↗
39. Baldan, A.: Adhesion phenomena in bonded joints. Int. J. Adhes. Adhes. 38, 95–116 (2012)10.1016/j.ijadhadh.2012.04.007 ↗
40. Zhan, X., Li, Y., Gao, C., Wang, H., Yang, Y.: Effect of infrared laser surface treatment on the microstructure and properties of adhesively CFRP bonded joints. Opt. Laser Technol. 106, 398–409 (2018)10.1016/j.optlastec.2018.04.023 ↗
41. Park, R., Jang, J.: The effect of surface roughness on the adhesion properties of ceramic/hybrid FRP adhesively bonded systems. J. Adhes. Sci. Technol. 12(7), 713–729 (1998)10.1163/156856198X00254 ↗
42. Ramaswamy, K., O’Higgins, R.M., Kadiyala, A.K., McCarthy, M.A., McCarthy, C.T.: Evaluation of grit-blasting as a pre-treatment for carbon-fibre thermoplastic composite to aluminium bonded joints tested at static and dynamic loading rates. Compos. Part. B: Eng. 185, 107765 (2020)10.1016/j.compositesb.2020.107765 ↗
43. Lim, S.J., Cheon, J., Kim, M.: Effect of laser surface treatments on a thermoplastic PA 6/carbon composite to enhance the bonding strength. Compos. Part A: Appl. Sci. Manufac. 137, 105989 (2020)10.1016/j.compositesa.2020.105989 ↗
44. Sun, C., Min, J., Lin, J., Wan, H., Yang, S., Wang, S.: The effect of laser ablation treatment on the chemistry, morphology and bonding strength of CFRP joints. Int. J. Adhes. Adhes. 84, 325–334 (2018)10.1016/j.ijadhadh.2018.04.014 ↗
45. Palavra, A., Coelho, B.N., de Hosson, J.T.M., Lima, M.S., Carvalho, S.M., Costa, A.R.: Laser surface treatment for enhanced titanium to carbon fiber-reinforced polymer adhesion. J. Brazilian Soc. Mech. Sci. Eng. 39, 2917–2924 (2017)10.1007/s40430-017-0826-5 ↗
46. Park, S.-M., Roy, R., Kweon, J.-H., Nam, Y.: Strength and failure modes of surface treated CFRP secondary bonded single-lap joints in static and fatigue tensile loading regimes. Compos. Part A: Appl. Sci. Manufac. 134, 105897 (2020)10.1016/j.compositesa.2020.105897 ↗
47. Scarselli, G., Quan, D., Murphy, N., Deegan, B., Dowling, D., Ivankovic, A.: Adhesion improvement of thermoplastics-based composites by atmospheric plasma and UV treatments. Appl. Compos. Mater. 28, 71–89 (2021)10.1007/s10443-020-09854-y ↗
48. Menningen, M., Weiss, H.: Application of fracture mechanics to the adhesion of metal coatings on CFRP. Surf. Coat. Technol. 76, 835–840 (1995)10.1016/0257-8972(95)02627-4 ↗
49. Quan, D., Wang, G., Zhao, G., Alderliesten, R.: On the fracture behaviour of aerospace-grade polyether-ether-ketone composite-to-aluminium adhesive joints. Compos. Commun. 30, 101098 (2022)10.1016/j.coco.2022.101098 ↗
50. Quan, D., Chen, H., Qin, L., Lin, J., Dong, G., Zhao, G.: Carbon fibre composite joints co-cured by advanced PEEK/PPS meshes with outstanding fracture toughness. Compos. Sci. Technol. 242, 110200 (2023)10.1016/j.compscitech.2023.110200 ↗
51. Quan, D., Alderliesten, R., Dransfeld, C., Tsakoniatis, I., De Freitas, S.T., Scarselli, G., et al.: Significantly enhanced structural integrity of adhesively bonded PPS and PEEK composite joints by rapidly UV-irradiating the substrates. Compos. Sci. Technol. 199, 108358 (2020)10.1016/j.compscitech.2020.108358 ↗
52. Quan, D., Deegan, B., Byrne, L., Scarselli, G., Ivanković, A., Murphy, N.: Rapid surface activation of carbon fibre reinforced PEEK and PPS composites by high-power UV-irradiation for the adhesive joining of dissimilar materials. Compos. Part A: Appl. Sci. Manufac. 137, 105976 (2020)10.1016/j.compositesa.2020.105976 ↗
53. Williams, T.S., Yu, H., Hicks, R.F.: Atmospheric pressure plasma activation of polymers and composites for adhesive bonding. Reviews Adhes. Adhes. 1(1), 46–87 (2013)10.7569/RAA.2013.097302 ↗
54. Yáñez-Pacios, A.J., Martín-Martínez, J.M.: Improved Surface and Adhesion properties of Wood-Polyethylene Composite by treatment with argon–oxygen low pressure plasma. Plasma Chem. Plasma Process. 38, 871–886 (2018)10.1007/s11090-018-9899-x ↗
55. Avcı, R., Çakıcı, U.G., Çetinkaya, B., Öktem, M.F.: Effect of atmospheric plasma treatment and wet blast on adhesion characteristics of carbon fiber reinforced LM-PAEK thermoplastic composites. Compos. Part. B: Eng. 278, 111394 (2024)10.1016/j.compositesb.2024.111394 ↗
56. Ramaswamy, K., O’Higgins, R.M., Lyons, J., McCarthy, M.A., McCarthy, C.T.: An evaluation of the influence of manufacturing methods on interlocked aluminium-thermoplastic composite joint performance. Compos. Part A: Appl. Sci. Manufac. 143, 106281 (2021)10.1016/j.compositesa.2021.106281 ↗
57. Pizzorni, M., Parmiggiani, A., Prato, M.: Adhesive bonding of a mixed short and continuous carbon-fiber-reinforced Nylon-6 composite made via fused filament fabrication. Int. J. Adhes. Adhes. 107, 102856 (2021)10.1016/j.ijadhadh.2021.102856 ↗
58. Quan, D., Zhao, G., Wang, G., Alderliesten, R.: The development of high performance hybrid joints between epoxy composites and PEEK/PPS composites: The mode-II and mix mode-I/II fracture behaviour. Compos. Struct. 292, 115638 (2022)10.1016/j.compstruct.2022.115638 ↗
59. Erartsin, O., Zanjani, J.S.M., Baran, I.: Unravelling the interphase-bond strength relationship in novel co-bonded thermoplastic-thermoset hybrid composites for leading edge protection of wind turbine blades. Polym. Test. 117, 107856 (2023)10.1016/j.polymertesting.2022.107856 ↗
60. Quan, D., Alderliesten, R., Dransfeld, C., Tsakoniatis, I., Benedictus, R.: Co-cure joining of epoxy composites with rapidly UV-irradiated PEEK and PPS composites to achieve high structural integrity. Compos. Struct. 251, 112595 (2020)10.1016/j.compstruct.2020.112595 ↗
61. Schiel, I., Raps, L., Chadwick, A.R., Schmidt, I., Simone, M., Nowotny, S.: An investigation of in-situ AFP process parameters using CF/LM-PAEK. Advanced Manufacturing: Polymer & Composites Science. 6(4), 191-7 (2020)10.1080/20550340.2020.1826772 ↗
62. Su, Y.: Co-consolidation of titanium-C/PAEK joints: an investigation into the interfacial performance governing mechanisms. (2017)
63. Jiang, N., Lyu, H., Li, Y., Xu, N., Zhang, H., Zhou, N., et al.: Enhanced interfacial adhesion of CF/PEEK-titanium hybrid laminates via rare-earth coordination interaction. Compos. Sci. Technol. 239, 110070 (2023)10.1016/j.compscitech.2023.110070 ↗
64. Jiang, N., Li, Y., Zhou, N., Zhang, H., Zou, X., Zhang, D.: A two-step strategy to graft CNTs onto titanium/CFRP interface for interfacial enhancement. Thin-Walled Struct. 197, 111629 (2024)10.1016/j.tws.2024.111629 ↗
65. Zanjani, J.S.M., Baran, I.: Co-bonded hybrid thermoplastic-thermoset composite interphase: Process-microstructure-property correlation. Materials. 14(2), 291 (2021)10.3390/ma14020291 ↗
66. Brauner, C., Nakouzi, S., Zweifel, L., Tresch, J.: Co-curing behaviour of thermoset composites with a thermoplastic boundary layer for welding purposes. Adv. Compos. Lett. 29, 2633366X20902777 (2020)10.1177/2633366X20902777 ↗
67. Rodríguez-Lence, F., Zuazo, M., Calvo, S.: In-situ consolidation of PEEK composites by automated placement technologies. Proceedings of the 20th International Conference on Composite Materials: ICCM Copenhagen; (2015)
68. Zuazo, M., Martin, M., Chamorro, F., Garcia-Martinez, V., Calvo, S., Lorenzo-Villafranca, E.: One shot manufacturing of a highly integrated structure by automatic lamination with thermoplastic composite materials. International Conference on Composite Materials (22nd: : Melboune, VIC): Engineers Australia Melbourne, VIC; 2019, 2788-94 (2019)
69. Martín, I., Fernández, K., Cuenca, J., Sánchez, C., Anaya, S., Élices, R.: Design and manufacture of a reinforced fuselage structure through automatic laying-up and in-situ consolidation with co-consolidation of skin and stringers using thermoplastic composite materials. Heliyon ;9(1). (2023)10.1016/j.heliyon.2022.e12728 ↗
70. Loutas, T., Tsokanas, P., Kostopoulos, V., Nijhuis, P., van den Brink, W.M.: Mode I fracture toughness of asymmetric metal-composite adhesive joints. Materials Today: Proceedings. 34:250-9. (2021)10.1016/j.matpr.2020.03.075 ↗
71. Piao, G., Mateus, J., Li, J., Pachha, R., Walia, P., Deng, Y., et al.: Phased array ultrasonic imaging and characterization of adhesive bonding between thermoplastic composites aided by machine learning. Nondestructive Test. Evaluation. 38(3), 500–518 (2023)10.1080/10589759.2022.2134365 ↗
72. De Santis, R., Mollica, F., Prisco, D., Rengo, S., Ambrosio, L., Nicolais, L.: A 3D analysis of mechanically stressed dentin–adhesive–composite interfaces using X-ray micro-CT. Biomaterials. 26(3), 257–270 (2005)10.1016/j.biomaterials.2004.02.024 ↗
73. Sumitani, Y., Hamba, H., Nakamura, K., Sadr, A., Nikaido, T., Tagami, J.: Micro-CT assessment of comparative radiopacity of adhesive/composite materials in a cylindrical cavity. Dent. Mater. J. 37(4), 634–641 (2018)10.4012/dmj.2017-310 ↗
74. Palanisamy, R.P., Karpenko, O., Vattathurvalappil, S.H., Deng, Y., Udpa, L., Haq, M.: Guided wave monitoring of Nano-Fe3O4 reinforced thermoplastic adhesive in manufacturing of reversible composite lap-joints using targeted electromagnetic heating. NDT E Int. 122, 102481 (2021)10.1016/j.ndteint.2021.102481 ↗
75. Gopalakrishnan, K., Deng, Y., Chakrapani, S.: Studying the effect of primer coatings and surface activations on adhesion in adhesively bonded plastic plates using ultrasonic testing. Rev. Progress Quant. Nondestructive Evaluation (2019)
76. Li, J., Gopalakrishnan, K., Piao, G., Pacha, R., Walia, P., Deng, Y., et al.: Classification of adhesive bonding between thermoplastic composites using ultrasonic testing aided by machine learning. Int. J. Adhes. Adhes. 125, 103427 (2023)10.1016/j.ijadhadh.2023.103427 ↗