journal article·2023-02Open access

On the Effects of Anisotropy in Detecting Flaws of Fibre-Reinforced Composites

Andreas Kromik, Zia Javanbakht, Brenton Miller, Ian Underhill, Wayne Hall

Applied Composite Materials· Volume 30· Issue 1

Abstract

Abstract Herein, the effect of anisotropy on the thermal response of two carbon fibre-reinforced composite samples (unidirectional and cross-ply) is studied using step-heating thermography. An objective methodology is developed for qualitative and quantitative analyses of flaws using their aspect ratios and signal-to-noise ratio (SNR). The procedure uses principal component analysis, Gaussian filter, and binarisation for marking the candidate flaw locations. After experimenting on different heating/cooling regimes, single-phase cooling was nominated to further the study. It is found that short thermal excitations reveal surface flaws while increasing the heating period improves the visibility of deeper flaws. Anisotropy, due to fibre alignment, affects the aspect ratio of flaws, distorts their shape, and conjoins clustered flaws. In contrast, SNR values seem to be insensitive to anisotropy. The proposed method offers a quick and simple procedure for post-processing thermal images and highlights the implications of anisotropy therein.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Thermography and Photoacoustic Techniques · Fire effects on concrete materials · Structural Health Monitoring Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (62)

Show source-provided references
1. Javanbakht, Z., Hall, W., Virk, A.S., Summerscales, J., Öchsner, A.: Finite element analysis of natural fiber composites using a self-updating model. J. Compos. Mater. 54(23), 3275–3286 (2020). https://doi.org/10.1177/002199832091282210.1177/0021998320912822 ↗
2. Javanbakht, Z., Hall, W., Öchsner, A.: An element-wise scheme to analyse local mechanical anisotropy in fibre-reinforced composites. Mater. Sci. Technol. 36(11), 1178–1190 (2020). https://doi.org/10.1080/02670836.2020.176229610.1080/02670836.2020.1762296 ↗
3. Callister, W.D., Rethwisch, D.G.: Materials Science and Engineering, vol. 5. John Wiley & Sons New York (2011)
4. Javanbakht, Z., Hall, W., Öchsner, A.: The effect of partitioning on the clustering index of randomly-oriented fiber composites: A parametric study. Defect and Diffusion Forum 380, 232–241 (2017). https://doi.org/10.4028/www.scientific.net/DDF.380.23210.4028/www.scientific.net/DDF.380.232 ↗
5. Javanbakht, Z., Hall, W., Öchsner, A.: In: Öchsner, A., Altenbach, H. (eds.) Computational evaluation of transverse thermal conductivity of natural fiber composites. Improved Performance of Materials: Design and Experimental Approaches, vol.72 of Advanced Structured Materials, pp. 197–206. Springer, Cham (2017)10.1007/978-3-319-59590-0_16 ↗
6. Javanbakht, Z., Hall, W., Öchsner, A.: In: Öchsner, A., Altenbach, H. (eds) Effective thermal conductivity of fiber reinforced composites under orientation clustering. Engineering Design Applications, vol. 92 of Advanced Structured Materials, 1869-8433, pp. 507–519. Springer, Cham, Switzerland (2019)10.1007/978-3-319-79005-3_32 ↗
7. St-Pierre, L., Martorell, N.J., Pinho, S.T.: Stress redistribution around clusters of broken fibres in a composite. Compos. Struct. 168, 226–233 (2017)10.1016/j.compstruct.2017.01.084 ↗
8. Toscano, C., Meola, C., Iorio, M., Carlomagno, G.: Porosity and inclusion detection in CFRP by infrared thermography. Adv. Opt. Technol. (2012)10.1155/2012/765953 ↗
9. de Almeida, S.F.M., Neto, Z.D.S.N.: Effect of void content on the strength of composite laminates. Compos. Struct. 28(2), 139–148 (1994)10.1016/0263-8223(94)90044-2 ↗
10. Hutchinson, J.W., Jensen, H.M.: Models of fiber debonding and pullout in brittle composites with friction. Mech. Mater. 9(2), 139–163 (1990)10.1016/0167-6636(90)90037-G ↗
11. Meola, C., Boccardi, S., Carlomagno, G.M.: Infrared Thermography in the Evaluation of Aerospace Composite Materials: Infrared Thermography to Composites. Woodhead Publishing (2016)10.1016/B978-1-78242-171-9.00003-6 ↗
12. Lin, C.-C., Lee, Y.-J.: Stacking sequence optimization of laminated composite structures using genetic algorithm with local improvement. Compos. Struct. 63(3–4), 339–345 (2004)10.1016/S0263-8223(03)00182-X ↗
13. Kromik, A., Underhill, I., Javanbakht, Z., Francucci, G., Hall, W.: Low-cost fabrication of high-performance composite structures using external compaction pressure. Mater. Sci. Technol. 1–8 (2022). https://doi.org/10.1080/02670836.2022.208264110.1080/02670836.2022.2082641 ↗
14. Wang, B., Zhong, S., Lee, T.-L., Fancey, K.S., Mi, J.: Non-destructive testing and evaluation of composite materials/structures: A state-of-the-art review. Adv. Mech. Eng. 12(4), 1687814020913761 (2020)10.1177/1687814020913761 ↗
15. Verma, S.K., Bhadauria, S.S., Akhtar, S.: Review of nondestructive testing methods for condition monitoring of concrete structures. Journal of construction engineering 2013(2008), 1–11 (2013)10.1155/2013/834572 ↗
16. García-Martín, J., Gómez-Gil, J., Vázquez-Sánchez, E.: Non-destructive techniques based on eddy current testing. Sensors 11(3), 2525–2565 (2011)10.3390/s110302525 ↗
17. Jhang, K.-Y.: Nonlinear ultrasonic techniques for nondestructive assessment of micro damage in material: a review. Int. J. Precis. Eng. Manuf. 10(1), 123–135 (2009)10.1007/s12541-009-0019-y ↗
18. Zhao, Q., et al.: Digital shearography for NDT: phase measurement technique and recent developments. Appl. Sci. 8(12), 2662 (2018)10.3390/app8122662 ↗
19. Hanke, R., Fuchs, T., Uhlmann, N.: X-ray based methods for non-destructive testing and material characterization. Nucl. Instrum. Methods Phys. Res., Sect. A 591(1), 14–18 (2008)10.1016/j.nima.2008.03.016 ↗
20. Bagavathiappan, S., Lahiri, B., Saravanan, T., Philip, J., Jayakumar, T.: Infrared thermography for condition monitoring-a review. Infrared Phys. Technol. 60, 35–55 (2013)10.1016/j.infrared.2013.03.006 ↗
21. Avdelidis, N., Moropoulou, A.: Emissivity considerations in building thermography. Energy and Buildings 35(7), 663–667 (2003)10.1016/S0378-7788(02)00210-4 ↗
22. Shull, P.J.: Nondestructive Evaluation: Theory, Techniques, and Applications. CRC Press (2002)10.1201/9780203911068 ↗
23. Lahiri, B., Bagavathiappan, S., Jayakumar, T., Philip, J.: Medical applications of infrared thermography: a review. Infrared Phys. Technol. 55(4), 221–235 (2012)10.1016/j.infrared.2012.03.007 ↗
24. Ibarra-Castanedo, C., Maldague, X.: Pulsed phase thermography reviewed. Quantitative Infrared Thermography Journal 1(1), 47–70 (2004)10.3166/qirt.1.47-70 ↗
25. Badghaish, A.A., Fleming, D.C.: Non-destructive inspection of composites using step heating thermography. J. Compos. Mater. 42(13), 1337–1357 (2008)10.1177/0021998308092202 ↗
26. Kamińska, P., Ziemkiewicz, J., Synaszko, P., Dragan, K.: Comparison of pulse thermography (pt) and step heating (sh) thermography in non-destructive testing of unidirectional GFRP composites. Fatigue Aircr. Struct. (2019)10.2478/fas-2019-0009 ↗
27. Breitenstein, O., Warta, W., Langenkamp, M., Thermography, L.-I.: Basics and use for evaluating electronic devices and materials. (2010)
28. Balageas, D.L.: Defense and illustration of time-resolved pulsed thermography for NDE. Quantitative InfraRed Thermography Journal 9(1), 3–32 (2012)10.1080/17686733.2012.676902 ↗
29. Vavilov, V.P., Burleigh, D.D.: Review of pulsed thermal NDT: Physical principles, theory and data processing. Ndt & E International 73, 28–52 (2015)10.1016/j.ndteint.2015.03.003 ↗
30. Sreeshan, K., Dinesh, R., Renji, K.: Nondestructive inspection of aerospace composite laminate using thermal image processing. SN Applied Sciences 2(11), 1–14 (2020)10.1007/s42452-020-03619-9 ↗
31. Shepard, S.M., Belinco, C. (ed.): Flash thermography of aerospace composites. In: Belinco, C. (ed.) IV Conferencia Panamericana de END Buenos Aires, vol. 7, pp. 26. Citeseer (2007)
32. Maierhofer, C., Myrach, P., Röllig, M., Steinfurth, H., Mazal, P. (ed.) :Validation of active thermography techniques for the characterization of CFRP structures.In: Mazal, P. (ed.) Proceedings of 11th European Conference on Non-Destructive Testing (ECNDT), pp. 1077–1086. (2014)
33. Usamentiaga Fernández, R. et al.: Nondestructive evaluation of carbon fiber bicycle frames using infrared thermography. Sensors (Switzerland) 17, (2017)10.3390/s17112679 ↗
34. Wang, F., Wang, Y., Liu, J., Wang, Y.: The feature recognition of cfrp subsurface defects using low-energy chirp-pulsed radar thermography. IEEE Trans. Industr. Inf. 16(8), 5160–5168 (2019)10.1109/TII.2019.2954718 ↗
35. Rajic, N.: Principal component thermography for flaw contrast enhancement and flaw depth characterisation in composite structures. Compos. Struct. 58(4), 521–528 (2002)10.1016/S0263-8223(02)00161-7 ↗
36. Balageas, D.L., Roche, J.-M., Leroy, F.-H., Liu, W.-M., Gorbach, A.M.: The thermographic signal reconstruction method: a powerful tool for the enhancement of transient thermographic images. Biocybern. Biomed. Eng. 35(1), 1–9 (2015). https://www.sciencedirect.com/science/article/pii/S0208521614000643. https://doi.org/10.1016/j.bbe.2014.07.00210.1016/j.bbe.2014.07.002 ↗
37. Maini, R., Aggarwal, H.: A comprehensive review of image enhancement techniques. Preprint at http://arxiv.org/abs/1003.4053 (2010)
38. Janani, P., Premaladha, J., Ravichandran, K.: Image enhancement techniques: A study. Indian J. Sci. Technol. 8(22), 1–12 (2015)10.17485/ijst/2015/v8i22/79318 ↗
39. Feng, Q., et al.: Automatic seeded region growing for thermography debonding detection of CFRP. NDT & E International 99, 36–49 (2018)10.1016/j.ndteint.2018.06.001 ↗
40. Lizaranzu, M., Lario, A., Chiminelli, A., Amenabar, I.: Non-destructive testing of composite materials by means of active thermography-based tools. Infrared Phys. Technol. 71, 113–120 (2015)10.1016/j.infrared.2015.02.006 ↗
41. Marinetti, S., Cesaratto, P.G.: Emissivity estimation for accurate quantitative thermography. NDT & E International 51, 127–134 (2012)10.1016/j.ndteint.2012.06.001 ↗
42. Ibarra-Castanedo, C. et al.: Active infrared thermography techniques for the nondestructive testing of materials. In: Chen, C.H. (ed.) Ultrasonic and Advanced Methods for Nondestructive Testing and Material Characterization, pp. 325–348. World Scientific (2007)10.1142/9789812770943_0014 ↗
43. Almond, D.P., Pickering, S.G.: An analytical study of the pulsed thermography defect detection limit. J. Appl. Phys. 111(9), 093510 (2012)10.1063/1.4704684 ↗
44. Hall, W., Javanbakht, Z.: Design and manufacture of fibre-reinforced composites 1st ed. 2021 edn, vol. volume 158 of Advanced structured materials. Springer, Cham (2021)10.1007/978-3-030-78807-0_1 ↗
45. Solvay. VTM-264. https://www.solvay.com/en/product/vtm-264 (2021). Acessed 04 August 2021
46. Saeed, N., Omar, M.A., Abdulrahman, Y., Salem, S., Mayyas, A.: IR thermographic analysis of 3D printed CFRP reference samples with back-drilled and embedded defects. J. Nondestr. Eval. 37(3), 1–8 (2018)10.1007/s10921-018-0512-2 ↗
47. Usamentiaga, R., et al.: Infrared thermography for temperature measurement and non-destructive testing. Sensors 14(7), 12305–12348 (2014)10.3390/s140712305 ↗
48. FLIR. How does Emissivity affect thermal imaging. https://www.flir.com.au/discover/professional-tools/how-does-emissivity-affect-thermal-imaging/ (2021). Accessed 17 July 2021
49. Maierhofer, C., et al.: Characterizing damage in CFRP structures using flash thermography in reflection and transmission configurations. Composites Part B: Engineering 57, 35–46 (2014)10.1016/j.compositesb.2013.09.036 ↗
50. sInfrared - Xenics. GOBI-640. https://www.xenics.com/long-wave-infrared-imagers/gobi-640-series/ (2021). Accessed 11 June 2021
51. Thermalwave. Echotherm - product sheet. https://blog.thermalwave.com/echotherm-product-sheet (2021). Accessed 25 November 2021
52. Movitherm. C-CheckIR. https://www.movitherm.com/wp-content/uploads/2015/07/c-checkir.pdf (2021). Accessed 22 May 2021
53. Jolliffe, I.T., Cadima, J.: Principal component analysis: a review and recent developments. Philos. Trans. R. Soc. A Math. Phys. Eng. Sci. 374(2065), 20150202 (2016)10.1098/rsta.2015.0202 ↗
54. Smith, L.I.: A tutorial on principal components analysis. Tech. Rep., University of Otago, New Zealand, Department of Computer Science (2002)
55. The MathWorks Inc. MATLAB® 9.8.0.1323502 (R2020a) (2020)
56. Madruga, F.J., Ibarra-Castanedo, C., Conde, O.M., López-Higuera, J.M., Maldague, X.: Infrared thermography processing based on higher-order statistics. NDT & E International 43(8), 661–666 (2010)10.1016/j.ndteint.2010.07.002 ↗
57. Mafi, M. et al.: A comprehensive survey on impulse and gaussian denoising filters for digital images. Signal Process. 157, 236–260 (2019). https://www.sciencedirect.com/science/article/pii/S0165168418303979. https://doi.org/10.1016/j.sigpro.2018.12.00610.1016/j.sigpro.2018.12.006 ↗
58. Usamentiaga, R., Venegas, P., Guerediaga, J., Vega, L., López, I.: A quantitative comparison of stimulation and post-processing thermographic inspection methods applied to aeronautical carbon fibre reinforced polymer. Quantitative InfraRed Thermography Journal 10(1), 55–73 (2013)10.1080/17686733.2013.774623 ↗
59. Quattrocchi, A., Freni, F., Montanini, R.: Comparison between air-coupled ultrasonic testing and active thermography for defect identification in composite materials. Nondestructive Testing and Evaluation 36(1), 97–112 (2021)10.1080/10589759.2019.1699084 ↗
60. Popow, V., Gurka, M., Shull, P.J. (ed.): Determination of depth and size of defects in carbon-fiber-reinforced plastic with different methods of pulse thermography. In: Shull, P.J. (ed.) Nondestructive Characterization and Monitoring of Advanced Materials, Aerospace, Civil Infrastructure, and Transportation XII, vol. 10599, pp. 133–140. SPIE (2018)10.1117/12.2296564 ↗
61. Sanati, H., Wood, D., Sun, Q.: Condition monitoring of wind turbine blades using active and passive thermography. Appl. Sci. 8(10), 2004 (2018)10.3390/app8102004 ↗
62. Krapez, J.-C., Gardette, G., Balageas, D.: Thermal Ellipsometry in Steady-state and By Lock-in Thermography: Application to Anisotropic Materials Characterization. Citeseer (1996)10.21611/qirt.1996.042 ↗