journal article·2021-06

Micro-CT Based Statistical Geometry Modeling and Numerical Verification of 2.5D Sicf/Sic Composite

Tiantian Yang, Haipeng Qiu, Xiaodong Liu, Ling Wang, Weijie Xie, Xiaomeng Wang, Diantang Zhang, Diansen Li, Kun Qian

Applied Composite Materials· Volume 28· Issue 3
Publisher page

Abstract

This work presents a statistical approach to establish the refined meso-scale model for angle-interlock (2.5D) woven SiCf/SiC composites considering various pore defects. This method firstly extracted the regions of interest to obtain the original data of yarn and pores from X-rays computed tomography (Micro-CT). Then, the geometric parameters of the collected yarns and pores were statistically analyzed based on the scanning tomograms. Consequently, a non-uniform pore distribution model (N-model) was established by introducing the virtual small pores and giant pores construction. Furthermore, for the validation of N-model, the traditional ideal model without pore defects (I-model) and uniform small pore distributing model (U-model) were reconstructed. Also, the tensile tests were carried out. The elastic modulus of composite obtained from the N-model, U-model, and I-model are 44,354.58 MPa, 42,932.23 MPa and 40,477.25 MPa respectively, while that of experimental result exhibit 41,659.85 MPa, the prediction accuracy rate of the N-model could reach up to 95%. The results showed that the proposed N-model is capable of accurately predicting the mechanical behaviors, full-field stress distribution and damage of 2.5-dimensional (2.5D) woven SiCf/SiC composites, validated by the experimental tests.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Mechanical Behavior of Composites · Advanced ceramic materials synthesis · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (49)

Show source-provided references
1. Katoh, Y., Snead, L.L., Henager, C.H., Jr., Nozawa, T., Hinoki, T., Iveković, A., et al.: Current status and recent research achievements in SiC/SiC composites. J. Nucl. Mater. 455, 387–397 (2014)10.1016/j.jnucmat.2014.06.003 ↗
2. Wang, P.R., Liu, F.Q., Wang, H., Li, H., Gou, Y.Z.: A review of third generation SiC fibers and SiCf/SiC composites. J. Mater. Sci. Technol. 35, 2743–2750 (2019)10.1016/j.jmst.2019.07.020 ↗
3. Zhang, S., Gao, X.G., Chen, J., Dong, H.N., Song, Y.D.: Strength model of the matrix element in SiC/SiC composites. Mater. Des. 101, 66–71 (2016)10.1016/j.matdes.2016.03.166 ↗
4. Amiri Delouei, A., Norouzi, M.: Exact Analytical Solution for Unsteady Heat Conduction in Fiber-Reinforced Spherical Composites Under the General Boundary Conditions. J. Heat Transfer. 137(10), 101701 (2013)10.1115/1.4030348 ↗
5. Norouzi, M., Amiri Delouei, A., Seilsepour, M.: A general exact solution for heat conduction in multilayer spherical composite laminates. Compos. Struct. 106, 288–295 (2013)10.1016/j.compstruct.2013.06.005 ↗
6. Kayhani, M.H., Norouzi, M., Amiri Delouei, A.: A general analytical solution for heat conduction in cylindrical multilayer composite laminates. Int. J. Therm. Sci. 52, 73–82 (2012)10.1016/j.ijthermalsci.2011.09.002 ↗
7. Amiri Delouei, A., Kayhani, M.H., Norouzi, M.: Exact analytical solution of unsteady axi-symmetric conductive heat transfer in cylindrical orthotropic composite laminates. Int. J. Heat Mass Transf. 55, 4427–4436 (2012)10.1016/j.ijheatmasstransfer.2012.04.012 ↗
8. Katoh, Y., Kohyama, A., Nozawa, T., Sato, M.: SiC/SiC composites through transient eutectic-phase route for fusion applications. J. Nucl. Mater. 329, 587–591 (2004)10.1016/j.jnucmat.2004.04.157 ↗
9. Naslain, R.: Design, preparation and properties of non-oxide CMCs for application in engines and nuclear reactors: an overview. Compos. Sci. Technol. 64, 155–170 (2004)10.1016/S0266-3538(03)00230-6 ↗
10. Amiri Delouei, A., Emamian, A., Karimnejad, S., Sajjadi, H., Dengwei, J.: Two-dimensional analytical solution for temperature distribution in FG hollow spheres: General thermal boundary conditions. Int. Commun. Heat Mass Transf. 113, 104531 (2020)10.1016/j.icheatmasstransfer.2020.104531 ↗
11. Amiri Delouei, A., Emamian, A., Karimnejad, S., Sajjadi, H., Dengwei, J.: Asymmetric Conduction in an Infinite Functionally Graded Cylinder: Two-Dimensional Exact Analytical Solution Under General Boundary Conditions. J. Heat Transfer. 142, 044505 (2020)10.1115/1.4046306 ↗
12. Amiri Delouei, A., Emamian, A., Karimnejad, S., Sajjadi, H., Dengwei, J.: Two-dimensional temperature distribution in FGM sectors with the power-law variation in radial and circumferential directions. J. Therm. Anal. Calorim. 2020.10.1007/s10973-020-09482-5 ↗
13. Amiri Delouei, A., Emamian, A., Karimnejad, S., Sajjadi, H., Tarokh, A.: On 2D asymmetric heat conduction in functionally graded cylindrical segments: A general exact solution. Int. J. Heat Mass Transf. 143, 118515 (2019)10.1016/j.ijheatmasstransfer.2019.118515 ↗
14. Amiri Delouei, A., Emamian, A., Karimnejad, S., Sajjadi, H.: A closed-form solution for axisymmetric conduction in a finite functionally graded cylinder. Int. Commun. Heat Mass Transf. 108, 114280 (2019)10.1016/j.icheatmasstransfer.2019.104280 ↗
15. Karimnejad, S., Amiri Delouei, A., Emamian, A., Yueming, L.: An Exact Analytical solution for Heat Conduction in a Functionally Graded Conical Shell. J. Appl. Comput. Mech (2020)
16. Balokas, G., Kriegesmann, B., Czichon, S., Rolfes, R.: Stochastic modeling techniques for textile yarn distortion and waviness with 1D random fields. Compos. A. Appl. Sci. Manuf. 127, 105561 (2019)10.1016/j.compositesa.2019.105639 ↗
17. Bale, H., Blacklock, M., Begley, M.R., Marshall, D.B., Cox, B.N., Ritchie, R.O.: Characterizing three-dimensional textile ceramic composites using synchrotron X-ray micro-computed tomography. J. Am. Ceram. Soc. 95, 392–402 (2012)10.1111/j.1551-2916.2011.04802.x ↗
18. Renaud, G.R., Matthew, B., Hrishikesh, B., Matthew, R.B., Brian, N.C.: Generating virtual textile composite specimens using statistical data from micro-computed tomography: 3D tow presentations. J. Mech. Phys. Solids. 60, 1561–1581 (2012)10.1016/j.jmps.2012.02.008 ↗
19. Vanaerschot, A., Cox, B.N., Lomov, S.V., Vandepitte, D.: Stochastic framework for quantifying the geometrical variability of laminated textile composites using micro-computed tomography. Compos. A. Appl. Sci. Manuf. 44, 122–131 (2013)10.1016/j.compositesa.2012.08.020 ↗
20. Sevenois, R.D.B., Garoz, D., Gilabert, F.A., Spronk, S.W.F., Fonteyn, S., Heyndrickx, M., et al.: Avoiding interpenetrations and the importance of nesting in analytic geometry construction for Representative Unit Cells of woven composite laminates. Compos. Sci. Technol. 136, 119–132 (2016)10.1016/j.compscitech.2016.10.010 ↗
21. Blacklock, M., Shaw, J.H., Zok, F.W., Cox, B.N.: Virtual specimens for analyzing strain distributions in textile ceramic composites. Compos. A. Appl. Sci. Manuf. 85, 40–51 (2016)10.1016/j.compositesa.2016.02.030 ↗
22. Wijaya, W., Ali, M., Umer, R., Khan, K.A., Kelly, P.A., Bickerton, S.: An Automatic Methodology to CT-scans of 2D Woven Textile Fabrics to Structured Finite Element and Voxel Meshes. Compos. A. Appl. Sci. Manuf. 39, 115561 (2019)
23. Huang, W., Causse, P., Brailovski, V., Hu, H., Trochu, F.: Reconstruction of mesostructural material twin models of engineering textiles based on Micro-CT Aided Geometric Modeling. Compos. A .Appl. Sci. Manuf. 124, 105481 (2019)10.1016/j.compositesa.2019.105481 ↗
24. Santhosh, U., Ahmad, J., Greg, O., Smyth, I., Gowayed, Y., Jefferson, G.: Effect of porosity on the nonlinear and time-dependent behavior of Ceramic Matrix Composites. Compos. B. Eng. 184, 107658 (2020)10.1016/j.compositesb.2019.107658 ↗
25. Aziz, A.A., Saury, C., Xuan, V.B., Young, P.: On the material characterization of a composite using micro CT image based finite element modeling. Proc. SPIE. Int. Soc. Opt. Eng. 6176 (2006)
26. Yan, H., Li, K., Gao, Y., Yang, Y., Hou, J., Huang, A.: Study on Microstructures of 2D and 3D Chemical Vapor Infiltration SiC/SiC Composites. Adv. Eng. Mater. 22, 1–7 (2020)10.1002/adem.201900880 ↗
27. Santhosh, U., Gowayed, Y., Ojard, G., Smyth, I., Kalarikkal, S., Jefferson, G.: Quantification of porosity in ceramic matrix composites using thermography. J. Nondestruct. Eval. 37 (2018)10.1007/s10921-018-0487-z ↗
28. Wang, P.D., Lei, H.S., Zhu, X.L., Chen, H.S., Wang, S.X., Fang, D.N.: Effect of manufacturing defect on mechanical preformance of plain weave carbon/epoxy composite based on 3D geometrical reconstruction. Compos. Struct. 199, 38–52 (2018)10.1016/j.compstruct.2018.05.066 ↗
29. Lei, G., Li, H.M., Liu, B.S., Fang, D.N.: Multi-scale elastic property prediction of 3D five-directional braided composites considering pore defects. Compos. Struct. 244, 0263–8223 (2020)
30. Dong, J., Huo, N.: A two-scale method for predicting the mechanical properties of 3D braided composites with internal defects. Compos. Struct. 152, 1–10 (2016)10.1016/j.compstruct.2016.05.025 ↗
31. Dong, J., Gong, Y.: Influence of void defects on progressive tensile damage of three-dimensional braided composites. J. Compos. Mater. 52, 2033–2045 (2018)10.1177/0021998317737829 ↗
32. Shen, X., Liu, X., Dong, S., Gong, L.D.: RVE model with shape and position defects for predicting mechanical properties of 3D braided CVI SiCf/SiC composites. Compos. Struct. 195, 325–334 (2018)10.1016/j.compstruct.2018.04.074 ↗
33. Chen, L.J., Yao, X.F., Cen, S.: Predictions of elastic property on 2.5D C/SiC composites based on numerical modeling and semi-analytical method. Compos. B. Eng. 74, 53–65 (2015)10.1016/j.compositesb.2015.01.009 ↗
34. Yang, Z.M., Yan, H.: Multiscale modeling and failure analysis of an 8-harness satin woven composite. Compos. Struct. 242, 112186 (2020)10.1016/j.compstruct.2020.112186 ↗
35. Zhang, D.X., Hayhurst, D.R.: Prediction of stress-strain and fracture behaviour of an 8-Harness satin weave ceramic matrix composite. Int. J. Solids. Struct. 51(21–22), 3762–3775 (2014)10.1016/j.ijsolstr.2014.07.010 ↗
36. Shi, D., Teng, X., Jing, X., Luy, S., Yang, X.: 2020. A multi-scale stochastic model for damage analysis and performance dispersion study of a 2.5D fiber-reinforced ceramic matrix composites. Compos. Struct. 112549.10.1016/j.compstruct.2020.112549 ↗
37. Li, Z., Guo, L., Zhang, L., Wang, Q.: In situ experimental investigation on the out-plane damage evolution of 3D woven carbon-fiber reinforced composites. Compos. Sci. Technol. 162, 101–109 (2018)10.1016/j.compscitech.2018.04.024 ↗
38. Liu, X.D., Zhang, D.T., Sun, J., Yu, S., Dai, Y.F., Zhang, Z.W., et al.: Refine reconstruction and verification of meso-scale modeling of three-dimensional five-directional braided composites from X-ray computed tomography data. Compos. Struct. 245, 112347 (2020)10.1016/j.compstruct.2020.112347 ↗
39. Radmir, K., Luca, M.M., Martin, K., Se, I., Yentl, S., Stepan, V.L.: Micro-CT based structure tensor analysis of fibre orientation in random fibre composites versus high-fidelity fibre identification methods[J]. Compos. Struct. 235, 111818 (2020)10.1016/j.compstruct.2019.111818 ↗
40. Badadjida, W., Dmytro, V., Stéphane, P., Stepan, V.L., Karim, E.M.K., Thierry, J.M.: Automated reconstruction and conformal discretization of 3D woven composite CT scans with local fiber volume fraction control[J]. Compos. Struct. 248, 112438 (2020)10.1016/j.compstruct.2020.112438 ↗
41. Nannetti, C.A., Ortona, A., Pinto, D.A.D., Bruno, R.: Manufacturing SiC fiber reinforced SiC matrix composites by improved CVI/slurry infiltration/polymer impregnation and pyrolysis. J. Am. Ceram. Soc. 87, 1205–1209 (2004)10.1111/j.1551-2916.2004.tb20093.x ↗
42. Sun, X.Y., Xu, G.K., Li, X.Y., Feng, X.Q., Gao, H.J.: Mechanical properties and scaling laws of nanoporous gold. J. Phys. D 113, 023505 (2013)
43. Yang, Z.M., Yan, H., Qian, G.A., Ji, Z.D.: Influence of hierarchical porosity on the mechanical properties of porous woven composites under thermomechanical loading. Int. J. Solids Struct. 200, 13–22 (2020)10.1016/j.ijsolstr.2020.05.002 ↗
44. Cheng, L.F., Zhang, L.T., Mei, H.: Strengthening and application basis of ceramic matrix composites. Beijing: Chemical Industry Press. 184: 338–350 (2018)
45. Ramakrishnan, N., Arunachalam, V.S.: Effective Elastic Moduli of Porous Ceramic Materials. J. Am. Ceram. Soc. 76, 2745–2752 (1993)10.1111/j.1151-2916.1993.tb04011.x ↗
46. Wang, F.H., Gou, W.X., Zheng, X.L., Lu, M.X.: Effective Elastic Moduli of Ceramics with Pores. J. Mater. Sci. Tech. 14, 286–288 (1998)
47. Suquet, P.: Elements of homogenization theory for inelastic solid mechanics. Sanchez-Palencia E, Zaoui A. Homogenization techniques for composite media. Berlin: Springer-Verlag, 1987.
48. Mei, H., Cheng, L.F.: Comparison of the mechanical hysteresis of carbon/ceramic-matrix composites with different fiber preforms. Carbon 47, 1034–1042 (2009)10.1016/j.carbon.2008.12.025 ↗
49. Ma, J.Q., Xu, Y.D., Zhang, L.T., Cheng, L.F., Nie, J.J., Dong, N.: Microstructure characterization and tensile behavior of 2.5D C/SiC composites fabricated by chemical vapor infiltration. Sci. Mater. 54, 1967–1971 (2007)