journal article·2011-06

Surface Damage Characteristics and Specific Wear Rates of a New Continuous Carbon Fiber (CF) / Polyetheretherketone (PEEK) Composite under Sliding and Rolling Contact Conditions

Abdulhakim Almajid, Klaus Friedrich, Joachim Floeck, Thomas Burkhart

Applied Composite Materials· Volume 18· Issue 3
Publisher page

Abstract

The surface damage characteristics of a continuous carbon fiber reinforced composite, having a polyetheretherketone (PEEK) matrix, were investigated under sliding and rolling contact. The corresponding mechanisms were studied by the use of scanning electron microscopy (SEM) in three different fiber orientations, namely: Paralllel direction to the fibers, AntiParallel direction to the fibers, and Normal direction to the fibers. All wear tests were conducted against smooth steel surfaces for both contact conditions. Mechanical properties under tension, compression, and shear were investigated for the material at two different temperature levels, i.e. room temperature and 150 °C. The composite material under normal fiber orientation has the lowest specific wear rate in case of rolling wear while the parallel orientation has the lowest specific wear rate under sliding wear conditions. Both results were compared to wear data of the neat PEEK matrix.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Tribology and Wear Analysis · Fiber-reinforced polymer composites · Mechanical stress and fatigue analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (35)

Show source-provided references
1. Briscoe, B.J., Yao, L.H., Stolarski, T.A.: The friction and wear of PTFE–PEEK composites: an initial appraisal of the optimum composition. Wear 108, 357–374 (1986)10.1016/0043-1648(86)90013-X ↗
2. Voss, H., Friedrich, K.: On the wear behavior of short-fiber-reinforced PEEK composites. Wear 116, 1–18 (1987)10.1016/0043-1648(87)90262-6 ↗
3. Friedrich, K., Karger-Kocsis, J., Lu, Z.P.: Effects of steel counterface roughness and temperature on the friction and wear of PEEK composites under dry sliding conditions. Wear 148, 235–247 (1991)10.1016/0043-1648(91)90287-5 ↗
4. Floeck, J., Friedrich, K., Yuan, Q.: On the friction and wear behavior of PAN- and pitch-carbon fibre reinforced PEEK composites. Wear 225–229, 304–311 (1999)10.1016/S0043-1648(99)00022-8 ↗
5. Lu, Z.P., Friedrich, K.: On sliding friction and wear of PEEK and its composites. Wear 181–183, 624–631 (1995)
6. Du, S.Y., Wang, B.: Meso-Mechanics of Composites, pp. 118–160. China Science Press (1998),chapter 4
7. Thomason, J.L., Vlug, M.A.: Influence of fiber length and concentration on the properties of glass fiber reinforced polypropylene: 1. Tensile and flexural modulus. Compos. A 27, 477–484 (1996)10.1016/1359-835X(95)00065-A ↗
8. Thomason, J.L., Vlug, M.A., Schipper, G., Krikor, H.G.L.T.: Influence of fiber length and concentration on the properties of glass fiber reinforced polypropylene: 3. Strength and strain at failure. Compos. A 27, 1075–1084 (1996)10.1016/1359-835X(96)00066-8 ↗
9. Thomason, J.L., Vlug, M.A.: Influence of fiber length and concentration on the properties of glass fiber reinforced polypropylene: 4. Impact properties. Compos. A 28, 277–288 (1997)10.1016/S1359-835X(96)00127-3 ↗
10. Hollander, A.E., Lancaster, J.K.: An application of topographical analysis to the wear of polymer. Wear 25, 155–170 (1973)10.1016/0043-1648(73)90068-9 ↗
11. Lancaster, J.K.: Dry bearings: a survey of materials and factors affecting their performance. Tribology 12, 219–251 (1973)10.1016/0041-2678(73)90172-3 ↗
12. Friedrich, K.: Wear of reinforced polymers by different abrasive counterparts. In: Friedrich, K. (ed.) Friction and Wear of Polymer Composites, pp. 233–287. Elsevier, Amsterdam (1986)10.1016/B978-0-444-42524-9.50012-0 ↗
13. Barkoula, N.M., Karger-Kocsis, J.: Effect of fiber content and relative fiber orientation on the solid particle erosion of GF/PP composites. Wear 252, 80–87 (2002)10.1016/S0043-1648(01)00855-9 ↗
14. Ovaert, T.C., Wu, J.P.: Theoretical estimates of asperity-scale stresses in normally orientated continuous fiber-reinforced composites. Tribol. Trans. 36, 120–126 (1993)10.1080/10402009308983140 ↗
15. Wu, J.P., Ovaert, T.C.: Effect of asperity-scale tensile stresses on the behavior of normally oriented fiber-reinforced polymer composites. Tribol. Trans. 37, 23–32 (1994)10.1080/10402009408983262 ↗
16. Ovaert, T.C.: On the wear behavior of longitudinally (parallel) oriented unidirectional fiber-reinforced polymer composites. Tribol. Trans. 38, 27–34 (1995)10.1080/10402009508983376 ↗
17. Ovaert, T.C., Cheng, H.S.: Counterface topographical effects on the wear of polyetherether-ketone carbon fiber composite. Wear 150, 275–287 (1991)10.1016/0043-1648(91)90323-M ↗
18. Ovaert, T.C.: Wear of unidirectional polymer matrix composites fiber orientation in the plane of contact. Tribol. Trans. 40, 227–234 (1997)10.1080/10402009708983649 ↗
19. Cirino, M., Friedrich, K., Pipes, R.B.: The effect of fiber orientation on the abrasive wear behavior of polymer composite materials. Wear 121, 127–141 (1988)10.1016/0043-1648(88)90038-5 ↗
20. Cirino, M., Friedrich, K., Pipes, R.B.: Evaluation of polymer composites for sliding and abra-sive wear applications. Composites 19, 383–392 (1988)10.1016/0010-4361(88)90126-7 ↗
21. Friedrich, K.: Wear models for multiphase materials. In: Friedrich, K. (ed.) Advances in Composite Tribology. Elsevier, Amsterdam and New York (1993)
22. NN. Wear resistant composites technology from ICI Fiberite. Adv. Composites Bulletin 5, 9 (1994)
23. Lauke, B., Friedrich, K.: Evaluation of processing parameters of thermoplastic composites fabricated by filament winding. Compos. Manuf. 4(2), 93–101 (1993)10.1016/0956-7143(93)90076-K ↗
24. Floeck, J.: Contribution to experimental and model description of sliding wear mechanisms of carbon fiber polyetheretherketone (PEEK) composites (in German) , PhD-dissertation, University of Kaiserslautern, Kaiserslautern, Germany, 2001
25. Cogwell, F.N.: Thermoplastic Aromatic Composites. Butterworth-Heinemann Ltd., Oxford (1992)10.1533/9781845699253 ↗
26. Selzer, R., Friedrich, K.: Mechanical properties and failure behavior of carbon fiber—reinforced polymer composites under the influence of moisture. Composites 28, 595–604 (1997)10.1016/S1359-835X(96)00154-6 ↗
27. Kyriakides, S., Arseculeratne, R., Perry, E.J., Liechti, K.M.: On the compressive failure of fiber reinforced composites. Int. J. Solid Struct. 32, 689–738 (1995)10.1016/0020-7683(94)00157-R ↗
28. www.kern-gmbh.de : Data sheet of Polyetherehterketone (PEEK)
29. Kim, S.K., Jung, B.S., Kim, H.J., Lee, W.I.: Inverse estimation of thermophysical properties for anisotropic composite. Exp. Therm. Fluid Sci. 27, 697–704 (2003)10.1016/S0894-1777(02)00309-6 ↗
30. Choy, C.L., Kwok, K.W., Leung, W.P., Lau, F.P.: Thermal conductivity of Polyetheretherketone and its short fiber composites. J. Polymer Sci. B 32, 1389–1397 (1994)10.1002/polb.1994.090320810 ↗
31. Friedrich, K., Lu, Z., Häger, A.M.: Overview on polymer composites for friction and wear application. J. Theor. Appl. Fract. Mech. 19, 1–11 (1993)10.1016/0167-8442(93)90029-B ↗
32. Goda, T., Varadi, K., Friedrich, K.: FE-Micro-models to study contact states, stresses and failure mechanisms in a polymer composite subjected to a sliding steel asperity. Wear 251, 1584–1590 (2001)10.1016/S0043-1648(01)00797-9 ↗
33. Harrass, M., Friedrich, K., Almajid, A.A.: Tribological behavior of selected engineering polymers under rolling contact. Tribol. Int. 43, 635–646 (2010)10.1016/j.triboint.2009.10.003 ↗
34. Friedrich, K., Goda, T., Varadi, K., Wetzel, B.: FE-Simulation of the fiber/matrix debonding in polymer composites produced by a sliding indentor, Part 1: Normally oriented fibers. J. Compos. Mater. 38, 1583–1606 (2004)10.1177/0021998304043759 ↗
35. Friedrich, K., Lu, Z., Häger, A.M.: Recent advances in polymer composites’ tribology. Wear 190, 139–144 (1995)10.1016/0043-1648(96)80012-3 ↗