journal article·2018-12

Effect of Spring-in Deviation on Fatigue Life of Composite Elevator Assembly

Hua Wang

Applied Composite Materials· Volume 25· Issue 6
Publisher page

Abstract

The spring-in deviation results in the extra stresses around the joints of the composite C-beam and metallic parts when they are assembled together. These extra stresses affect the composite elevator’s fatigue life, which should be explored with the fatigue experimentation. The paper presents the experimental investigation on the effect of spring-in deviation on the fatigue life of the composite elevator assembly. The investigation seeks to build the relationship between the spring-in and the fatigue life in order to determine the spring-in threshold during the course of assembling. The phenomenological model of the composite C-beam is constructed to predict the stresses around the joints. Based on the predicted spring-in induced stresses around the joints, pre-stresses are precisely added to the fatigue specimen when conducting the fatigue experiment. At last, the relationship curve of the spring-in on the composite C-beam’s fatigue life is obtained from the experimental data. Giving the fatigue life accepting limits, the maximum accepting spring-in deviation during the course of assembling could be obtained from the relationship curve. The reported work will enhance the understanding of assembling the composites with spring-in deviation in the civil aircraft industry.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Manufacturing Process and Optimization · Mechanical stress and fatigue analysis · Mechanical Behavior of Composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (18)

Show source-provided references
1. Kappel, E., Stefaniak, D., Hühne, C.: Process distortions in prepreg manufacturing–an experimental study on CFRP L-profiles. Compos. Struct. 106, 615–625 (2013). https://doi.org/10.1016/j.compstruct.2013.07.02010.1016/j.compstruct.2013.07.020 ↗
2. Steinle, P., Bohn, M.: Dimensional stability and variance of carbon fiber reinforced plastics–current state and necessary future developments. Procedia CIRP. 10, 283–286 (2013). https://doi.org/10.1016/j.procir.2013.08.04310.1016/j.procir.2013.08.043 ↗
3. Wucher, B., Lani, F., Pardoen, T., Bailly, C., Martiny, P.: Tooling geometry optimization for compensation of cure-induced distortions of a curved carbon/epoxy C-spar. Compos. A: Appl. Sci. Manuf. 56, 27–35 (2014). https://doi.org/10.1016/j.compositesa.2013.09.01010.1016/j.compositesa.2013.09.010 ↗
4. Wiersma, H., Peeters, L., Akkerman, R.: Prediction of springforward in continuous-fibre/polymer L-shaped parts. Compos. A: Appl. Sci. Manuf. 29(11), 1333–1342 (1998). https://doi.org/10.1016/S1359-835X(98)00062-110.1016/S1359-835X(98)00062-1 ↗
5. Svanberg, J.M., Holmberg, J.: An experimental investigation on mechanisms for manufacturing induced shape distortions in homogeneous and balanced laminates. Compos. A: Appl. Sci. Manuf. 32(6), 827–838 (2001). https://doi.org/10.1016/S1359-835X(00)00173-110.1016/S1359-835X(00)00173-1 ↗
6. Jain, L.K., Hou, M., Ye, L., Mai, Y.-W.: Spring-in study of the aileron rib manufactured from advanced thermoplastic composite. Compos. A: Appl. Sci. Manuf. 29(8), 973–979 (1998). https://doi.org/10.1016/S1359-835X(97)00085-710.1016/S1359-835X(97)00085-7 ↗
7. Jareteg, C., Wärmefjord, K., Cromvik, C., Söderberg, R., Lindkvist, L., Carlson, J., Larsson, S., Edelvik, F.: Geometry Assurance Integrating Process Variation With Simulation of Spring-In for Composite Parts and Assemblies. Paper presented at the ASME 2014 International Mechanical Engineering Congress & Exposition (IMECE2014), Montreal, Canada, 14–20 November 201410.1115/IMECE2014-38228 ↗
8. Wang, H., Si, S.: A FEA Simulation Model for Thin-walled C-section Composite Beam Assembling with R-angle Deviation. Paper presented at the ASME 2014 International Mechanical Engineering Congress & Exposition (IMECE2014), Montreal, Canada, 14–20 November 201410.1115/IMECE2014-36956 ↗
9. Wang, H.: Investigation on the effect of spring-in distortion on strength of BiMaterial beam. J. Aerosp. Eng. 29(3), 04015069 (2016). https://doi.org/10.1061/(ASCE)AS.1943-5525.000056610.1061/(ASCE)AS.1943-5525.0000566 ↗
10. Wang, H., Liu, J.: Tolerance simulation of composite wingbox assembly considering preloading-modified distribution. Assem. Autom. 36(3), 224–232 (2016). https://doi.org/10.1108/AA-08-2015-06710.1108/AA-08-2015-067 ↗
11. Smith, J.: Concept development of an automated shim cell for F-35 forward fuselage outer mold line control. University of Wisconsin-Stout. (2011)
12. Comer, A.J., Dhôte, J.X., Stanley, W.F., Young, T.M.: Thermo-mechanical fatigue analysis of liquid shim in mechanically fastened hybrid joints for aerospace applications. Compos. Struct. 94(7), 2181–2187 (2012). https://doi.org/10.1016/j.compstruct.2012.01.00810.1016/j.compstruct.2012.01.008 ↗
13. Di Franco, G., Zuccarello, B.: Analysis and optimization of hybrid double lap aluminum-GFRP joints. Compos. Struct. 116, 682–693 (2014). https://doi.org/10.1016/j.compstruct.2014.05.04410.1016/j.compstruct.2014.05.044 ↗
14. Ghafoori, E., Prinz, G.S., Mayor, E., Nussbaumer, A., Motavalli, M., Herwig, A., Fontana, M.: Finite element analysis for fatigue damage reduction in metallic riveted bridges using pre-stressed CFRP plates. Polymers. 6(4), 1096–1118 (2014). https://doi.org/10.3390/polym604109610.3390/polym6041096 ↗
15. Ghafoori, E., Motavalli, M., Nussbaumer, A., Herwig, A., Prinz, G., Fontana, M.: Determination of minimum CFRP pre-stress levels for fatigue crack prevention in retrofitted metallic beams. Eng. Struct. 84, 29–41 (2015). https://doi.org/10.1016/j.engstruct.2014.11.01710.1016/j.engstruct.2014.11.017 ↗
16. Ghafoori, E., Motavalli, M., Nussbaumer, A., Herwig, A., Prinz, G., Fontana, M.: Design criterion for fatigue strengthening of riveted beams in a 120-year-old railway metallic bridge using pre-stressed CFRP plates. Compos. Part B. 68, 1–13 (2015). https://doi.org/10.1016/j.compositesb.2014.08.02610.1016/j.compositesb.2014.08.026 ↗
17. Wicaksono, S., Chai, G.B.: Life prediction of woven CFRP structure subject to static and fatigue loading. Compos. Struct. 119, 185–194 (2015). https://doi.org/10.1016/j.compstruct.2014.08.01710.1016/j.compstruct.2014.08.017 ↗
18. Wang, S., Wu, L., Ma, L.: Low-velocity impact and residual tensile strength analysis to carbon fiber composite laminates. Mater. Des. 31(1), 118–125 (2010). https://doi.org/10.1016/j.matdes.2009.07.00310.1016/j.matdes.2009.07.003 ↗