journal article·2025-04

Eco-friendly design of active montmorillonite nanofillers for reinforcing the anti-corrosion property of epoxy coating

Xianliang Li, Yawei Shao, Yanqiu Wang, Junyi Wang

Publisher page

Abstract

In this work, a montmorillonite (MMT)-based composite coating with long-term corrosion protection for mild steel was prepared. This composite coating incorporated the montmorillonite@polydopamine@cerium phytate (MMT@PDA@PACe) nanofiller, prepared by the easily layer-by-layer surface assembly method. Electrochemical impedance spectroscopy (EIS) and surface morphology studies showed that the prepared composite coating exhibited long-term protective performance, self-healing performance, and good integrity. In this instance, on the one hand, two-dimensional (2D) MMT could block the path of corrosive media penetrating the coating. Also, organic modification of PDA and PACe could enhance the dispersibility and compatibility of inorganic MMT fillers, thus enhancing the coating barrier effect. On the other hand, composite materials could perceive corrosion reactions and actively release corrosion inhibitors to improve corrosion resistance performance further. The coating`s self-healing performance and release characteristics of corrosion inhibitors were investigated by the EIS and inductively coupled plasma optical emission spectrometer (ICP-OES) tests. Moreover, after 60 d immersion, the |Z| 0.01 Hz value of the 0.5 wt% MMT@PDA@PACe composite coating was over 10 9 Ω·cm 2, which is 3 orders of magnitude higher than that of the bare coating. Simultaneously, the adhesive force studies were applied to the composite coatings, and the results illustrated that the coating had the highest dry conditions adhesion force with 5.43 MPa and the lowest adhesion force loss rate at 14.1 % after 30 d of immersion.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Polymer composites and self-healing · Polymer Nanocomposites and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (43)

Show source-provided references
1. Epoxy nanocomposite coating based on calcium zinc phosphate with dual active/barrier corrosion mitigation properties
2. Designing environmentally-friendly pH-responsive self-redox polyaniline grafted graphene oxide nano-platform decorated by zeolite imidazole ZIF-9 MOF for achieving smart functional epoxy-based anti-corrosion coating10.1016/j.jece.2022.109048 ↗
3. Effect of amino acids and montmorillonite nanoparticles on improving the corrosion protection characteristics of hybrid sol-gel coating applied on AZ91 Mg alloy10.1016/j.matchemphys.2018.12.059 ↗
4. Facile fabrication of BTA@ZnO microcapsules and their corrosion protective application in waterborne polyacrylate coatings
5. ZnPA@ZIF-8 nanoparticles: Synthesis, sustained release properties and anticorrosion performance10.1016/j.colsurfa.2022.129776 ↗
6. Well-defined core/shell pDA@Ni-MOF heterostructures with photostable polydopamine as electron-transfer-template for efficient photoelectrochemical H2 evolution10.1016/j.ijhydene.2022.02.111 ↗
7. Excellent corrosion resistance of FGO/Zn2SiO4 composite material in epoxy coatings
8. Silk fibroin-Ti3C2TX hybrid nanofiller enhance corrosion protection for waterborne epoxy coatings under deep sea environment10.1016/j.cej.2021.130195 ↗
9. Bio-inspired superior barrier self-healing coating: Self-assemble of graphene oxide and polydopamine-coated halloysite nanotubes for enhancing corrosion resistance of waterborne epoxy coating
10. In-situ intercalation of montmorillonite/urushiol titanium polymer nanocomposite for anti-corrosion and anti-aging of epoxy coatings
11. A smart healable anticorrosion coating with enhanced loading of benzotriazole enabled by ultra-highly exfoliated graphene and mussel-inspired chemistry10.1016/j.carbon.2021.11.048 ↗
12. A mussel-inspired delivery system for enhancing self-healing property of epoxy coatings10.1016/j.jmst.2020.10.075 ↗
13. A two-dimensional nanocontainer based on mesoporous polydopamine coated lamellar hydroxyapatite towards anticorrosion reinforcement of waterborne epoxy coatings10.1016/j.corsci.2021.109891 ↗
14. On the limits of the EIS low-frequency impedance modulus as a tool to describe the protection properties of organic coatings exposed to accelerated aging tests10.3390/coatings13030598 ↗
15. Poly(o-phenylenediamine) modified graphene toward the reinforcement in corrosion protection of epoxy coatings10.1016/j.corsci.2019.108131 ↗
16. Influence of active nanofiller ZIF-8 metal-organic framework (MOF) by microemulsion method on anticorrosion of epoxy coatings10.1016/j.colsurfa.2021.126836 ↗
17. Halloysite clay nanotubes: innovative applications by smart systems10.1016/j.clay.2024.107319 ↗
18. Zinc-doped silica/polyaniline core/shell nanoparticles towards corrosion protection epoxy nanocomposite coatings10.1016/j.compositesb.2021.108713 ↗
19. Phytic acid modified soy protein isolate/chitosan film: a multi-functional and degradable bio-based composite material for fire alarm sensor10.1016/j.polymdegradstab.2023.110505 ↗
20. Anti-corrosive and self-healing properties of epoxy coatings loaded with montmorillonite modified with zinc-based ionic liquid
21. Fabrication of h-BN-rGO@PDA nanohybrids for composite coatings with enhanced anticorrosion performance10.1016/j.porgcoat.2019.01.059 ↗
22. Photothermal and pH dual-responsive self-healing coating for smart corrosion protection10.1016/j.jmst.2021.08.044 ↗
23. Photothermal and pH dual-responsive self-healing coating for smart corrosion protection10.1016/j.jmst.2021.08.044 ↗
24. Improvement of the dual barrier/active corrosion inhibition function of the epoxy composite filled with zinc doped-phytic acid-modified graphene oxide nanosheets
25. Synthesis of hydrophobic fluoro-substituted polyaniline filler for the long-term anti-corrosion performance enhancement of epoxy coatings10.1016/j.corsci.2020.109094 ↗
26. Synthesis of graphene oxide functionalized by polyaniline coated alpha-zirconium phosphate to enhance corrosion resistance of waterborne epoxy coating10.1016/j.colsurfa.2021.127427 ↗
27. pH-responsive bimetallic Ce-ZIF-8 nanocontainer for the active corrosion protection of Al alloys10.1016/j.colsurfa.2022.129990 ↗
28. A photothermal and pH-responsive intelligent PSBG nanofiller for enhancing the barrier and self-healing performance of the SMP coatings10.1016/j.colsurfa.2023.131899 ↗
29. Enhanced corrosion resistance of self-healing waterborne polyurethane coating based on tannic acid modified cerium-montmorillonites composite fillers
30. Intelligent water-borne coatings with self-reporting, self-healing, and robust barrier performance for the active corrosion protection of Q235 steels
31. Active/passive protection and anti-UV waterborne epoxy coatings based on low defect functionalized PDA-GO-CeO2 material for excellent corrosion control10.1016/j.cej.2023.147859 ↗
32. SiO2 aerogel coating with organic montmorillonite compounded with flame retardants: a strategy for design of a multifunctional thermal barrier coating10.1016/j.jmrt.2024.03.083 ↗
33. Efficient graphene/cyclodextrin-based nanocontainer: synthesis and host–guest inclusion for self-healing anticorrosion application10.1021/acsami.8b11108 ↗
34. Preparation of highly efficient self-healing anticorrosion epoxy coating by integration of benzotriazole corrosion inhibitor loaded 2D-COF10.1016/j.jiec.2021.03.012 ↗
35. Enhanced epoxy coating based on cerium loaded Na-montmorillonite as active anti-corrosive nanoreservoirs for corrosion protection of mild steel: Synthesis, characterization, and electrochemical behavior10.1016/j.porgcoat.2019.02.016 ↗
36. The study on the corrosion resistance enhancement of cerium-based conversion coatings by adipic acid and phytic acid post-treatment10.1016/j.colsurfa.2023.133062 ↗
37. Modified halloysite nanotubes decorated with Ceria for synergistic corrosion inhibition of Polyolefin based smart composite coatings10.1016/j.clay.2023.106827 ↗
38. Achieving dual functional corrosion resistance for epoxy coatings under alternating hydrostatic pressure via constructing P-phenylenediamine/Ti3C2Tx hybrids10.1016/j.carbon.2022.09.089 ↗
39. Are extracts really green substitutes for traditional toxic corrosion inhibitors? Challenges beyond origin and availability
40. A pH-responsive intelligent coating based on composite CaCO3 microspheres for long-term corrosion protection of Q235 carbon steel10.1016/j.apsusc.2021.151980 ↗
41. Size tailored bimetallic metal-organic framework (MOF) on graphene oxide with sandwich-like structure as functional nano-hybrids for improving fire safety of epoxy10.1016/j.compositesb.2020.107881 ↗
42. Effect of covalent organic framework modified graphene oxide on anticorrosion and self-healing properties of epoxy resin coatings10.1016/j.jcis.2021.10.024 ↗
43. Superior compatible interface and non-conductive two dimensional(2D) Co2(OH)2BDC nanosheets enabled the robust anti-corrosion and anti-friction performance epoxy coating system