journal article·2022-10-01Open access

Machine learning-based inverse design for single-phase high entropy alloys

Yingzhi Zeng, Mengren Man, Chee Koon Ng, Delvin Wuu, Jing Jun Lee, Fengxia Wei, Pei Wang, Kewu Bai, Dennis Cheng Cheh Tan, Yong-Wei Zhang

APL Materials· Volume 10· Issue 10

Abstract

In this work, we develop an inverse design framework to search for single-phase high entropy alloys (HEAs) subjected to specified phase targets and constraints. This framework is based on the fast grid search in the composition–temperature space, enabled by a highly accurate and efficient machine learning model trained by a huge amount of data. Using the framework, we search through the entire quaternary, quinary, and senary alloy systems, formed by Al, Co, Cr, Cu, Fe, Mn, Ni, and Ti, to identify three types of HEAs: (1) the single-phase FCC HEA with the highest Al content; (2) the single-phase FCC HEA with lower equilibrium temperatures; and (3) single-phase BCC HEAs with Al as the principal element. For the first time, we reveal that the highest Al content in single-phase FCC HEAs is 0.15 in mole fraction, which is higher than the Al contents in all reported single-phase FCC HEAs. The identified HEAs for the quaternary, quinary, and senary groups are Al0.15Co0.34Cr0.16Ni0.35, Al0.15Co0.35Cr0.1Fe0.05Ni0.35, and Al0.15Co0.36Cr0.06Fe0.06Mn0.01Ni0.36, respectively. All the designed HEAs are verified by the equilibrium calculations with Thermo-Calc software and the TCHEA3 database. We further conduct Scheil–Gulliver calculations and experimental fabrications and characterizations for the designed HEAs, to verify the formation of the targeted phases at non-equilibrium conditions. This work demonstrates a viable approach to design HEAs with specified phase targets and constraints.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: High Entropy Alloys Studies · High-Temperature Coating Behaviors · Additive Manufacturing Materials and Processes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of High Performance Computing, Agency for Science, Technology and Research, Singapore 1 , 1 Fusionopolis Way, No. 16-16 Connexis, Singapore 138632, Republic of Singapore

Institute of Materials Research and Engineering, Agency for Science Technology and Research 2 , 2 Fusionopolis Way, No. 08-03 Innovis, Singapore 138634, Republic of Singapore

Engineering Cluster, Singapore Institute of Technology 3 , Singapore 519961, Republic of Singapore

References (40)

Show source-provided references
1. Revealing high-fidelity phase selection rules for high entropy alloys: A combined CALPHAD and machine learning study10.1016/j.matdes.2021.109532 ↗
2. Deep learning-based phase prediction of high-entropy alloys: Optimization, generation, and explanation10.1016/j.matdes.2020.109260 ↗
3. Nanostructured high-entropy alloys with multiple principal elements: Novel alloy design concepts and outcomes10.1002/adem.200300567 ↗
4. Solid-solution phase formation rules for multi-component alloys10.1002/adem.200700240 ↗
5. Phase stability in high entropy alloys: Formation of solid-solution phase or amorphous phase10.1016/s1002-0071(12)60080-x ↗
6. Phase selection motifs in High Entropy Alloys revealed through combinatorial methods: Large atomic size difference favors BCC over FCC10.1016/j.actamat.2019.01.023 ↗
7. Ab initio phase stabilities and mechanical properties of multicomponent alloys: A comprehensive review for high entropy alloys and compositionally complex alloys10.1016/j.matchar.2018.06.019 ↗
8. Searching for next single-phase high-entropy alloy compositions10.3390/e15104504 ↗
9. Accelerated exploration of multi-principal element alloys for structural applications10.1016/j.calphad.2015.04.009 ↗
10. Designing high entropy alloys employing thermodynamics and Gaussian process statistical analysis10.1016/j.matdes.2016.11.049 ↗
11. Efficient exploration of the high entropy alloy composition-phase space10.1016/j.actamat.2018.04.012 ↗
12. Using machine learning and feature engineering to characterize limited material datasets of high-entropy alloys10.1016/j.commatsci.2020.109618 ↗
13. Machine learning for phase selection in multi-principal element alloys10.1016/j.commatsci.2018.04.003 ↗
14. Machine-learning model for predicting phase formations of high-entropy alloys10.1103/physrevmaterials.3.095005 ↗
15. Machine-learning phase prediction of high-entropy alloys10.1016/j.actamat.2019.03.012 ↗
16. Machine learning guided appraisal and exploration of phase design for high entropy alloys10.1038/s41524-019-0265-1 ↗
17. Machine-learning informed prediction of high-entropy solid solution formation: Beyond the Hume-Rothery rules10.1038/s41524-020-0308-7 ↗
18. Explore the full temperature-composition space of 20 quinary CCAs for FCC and BCC single-phases by an iterative machine learning + CALPHAD method10.1016/j.actamat.2022.117865 ↗
19. Inverse design in search of materials with target functionalities10.1038/s41570-018-0121 ↗
20. A new method of alloy design using a genetic algorithm and molecular dynamics simulation and its application to nickel-based superalloys10.2320/matertrans1989.38.771 ↗
21. Genetic algorithms in optimization of strength and ductility of low-carbon steels10.1080/10426910701323607 ↗
22. A fast and elitist multiobjective genetic algorithm: NSGA-II10.1109/4235.996017 ↗
23. Two-way design of alloys for advanced ultra supercritical plants based on machine learning10.1016/j.commatsci.2018.09.003 ↗
24. Constructing first-principles phase diagrams of amorphous LixSi using machine-learning-assisted sampling with an evolutionary algorithm10.1063/1.5017661 ↗
25. A machine-learning-based alloy design platform that enables both forward and inverse predictions for thermo-mechanically controlled processed (TMCP) steel alloys10.1038/s41598-021-90237-z ↗
26. Compositionally graded AlxCoCrFeNi high-entropy alloy manufactured by laser powder bed fusion10.1016/j.mtla.2021.101308 ↗
27. High-entropy alloy: Challenges and prospects10.1016/j.mattod.2015.11.026 ↗
28. Prediction of high-entropy stabilized solid-solution in multi-component alloys10.1016/j.matchemphys.2011.11.021 ↗
29. A critical review of high entropy alloys and related concepts10.1016/j.actamat.2016.08.081 ↗
30. A geometric model for intrinsic residual strain and phase stability in high entropy alloys10.1016/j.actamat.2015.04.051 ↗
31. A geometrical parameter for the formation of disordered solid solutions in multi-component alloys10.1016/j.intermet.2014.04.019 ↗
32. Microstructure and mechanical property of as-cast, -homogenized, and -deformed AlxCoCrFeNi (0 ≤ x ≤ 2) high-entropy alloys10.1016/j.jallcom.2009.08.090 ↗
33. Phases, microstructure and mechanical properties of AlxCoCrFeNi high-entropy alloys at elevated temperatures10.1016/j.jallcom.2013.11.084 ↗
34. Effect of Al addition on the microstructure and mechanical properties of AlxCrCoNi medium entropy alloys prepared via the magnetron Co-sputtering10.1002/adem.202101529 ↗
35. A novel low-density, high-hardness, high-entropy alloy with close-packed single-phase nanocrystalline structures10.1080/21663831.2014.985855 ↗
36. M. Capek, L. Jelinek, P. Kadlec, and M. Gustafsson, “Memetic scheme for inverse design using exact reanalysis of method-of-moments models--Part 1: Theory and implementation,” arXiv:2110.08044 (2021).
37. Thermo-Calc Software AB · 2022
38. Understanding phase stability of Al-Co-Cr-Fe-Ni high entropy alloys10.1016/j.matdes.2016.07.073 ↗
39. The prediction of solid solubility of alloys: Developments and applications of Hume-Rothery’s rules
40. Thermo-Calc Software AB, “High entropy alloys,” https://thermocalc.com/solutions/solutions-by-material/high-entropy-alloys/, 2022.