Programmable shape-morphing of rose-shaped mechanical metamaterials

Shape morphing is one of the most attractive functionalities of materials that are desired in many applications, including robotic grippers, medical stents, wearable electronics, and so on. Shape morphing can be implemented by using mechanical metamaterials that combine building blocks with properly designed mechanical or material properties. The design approaches are, however, mostly ad hoc or require materials with special properties. This work proposes two automated design strategies for programmable shape morphing and validates them on structures 3D-printed from a widely available commercial Stereolithography Durable resin. We proposed a so-called rose-shaped metamaterial with reduced stress concentration due to the absence of sharp corners and with a large range of tailorable Poisson’s ratios, from −0.5 to 0.9, governed by a single design parameter. We programmed the shape of the rose-shaped metamaterial sheets aiming at high shape comfortability or uniform effective stiffness. The shape-morphing performance is demonstrated in the linear (0.1% strain) and non-linear (20% strain) deformation regimes, and it agrees well with the tensile test results. Our findings show the potential to develop complex practical metamaterial structures at comparatively low costs.