Laser edge welding of thick Cu busbars for termination: role of edge shape
Bibliographic record
Abstract
No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.
Source: Not provided · Quality: missing
Research context
OpenAlex topics: Welding Techniques and Residual Stresses · Thermal Analysis in Power Transmission · Electrical Contact Performance and Analysis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (38)
Show source-provided references
1. Miao Y, Liu L, Zhang Y et al (2021) An overview of global power lithium-ion batteries and associated critical metal recycling. J Hazard Mater 425:127900. https://doi.org/10.1016/j.jhazmat.2021.12790010.1016/j.jhazmat.2021.127900 ↗
2. Adepetu A, Keshav S (2017) The relative importance of price and driving range on electric vehicle adoption: Los Angeles case study. Transportation 44:353–373. https://doi.org/10.1007/s11116-015-9641-y10.1007/s11116-015-9641-y ↗
3. Koehler U (2018) Lithium-ion battery system design. In: Korthauer R (ed) Lithium-ion batteries: basics and applications, 1st edn. Springer, Berlin, pp 89–10010.1007/978-3-662-53071-9_8 ↗
4. Harper G, Sommerville R, Kendrick E et al (2019) Recycling lithium-ion batteries from electric vehicles. Nature 575:75–86. https://doi.org/10.1038/s41586-019-1682-510.1038/s41586-019-1682-5 ↗
5. Gomes VB, Kasaei MM, Carbas RJC et al (2025) A new joining by forming process for busbar-prismatic cell interconnections in electric vehicle batteries. Int J Adv Manuf Technol 137:2405–2432. https://doi.org/10.1007/s00170-025-15313-410.1007/s00170-025-15313-4 ↗
6. Das A, Li D, Williams D et al (2018) Joining technologies for automotive battery systems manufacturing. World Electr Veh J 9:22. https://doi.org/10.3390/wevj902002210.3390/wevj9020022 ↗
7. Wang PE, Ghassemi-Armaki H, Pour M et al (2025) Applicable and generalizable machine learning for intelligent welding in automotive manufacturing. Weld World 69:1349–1384. https://doi.org/10.1007/s40194-025-01951-510.1007/s40194-025-01951-5 ↗
8. Kumar N, Pamarthi VV, Das A (2024) Investigating laser and ultrasonic welding of pouch cell multi-foil current collectors for electric vehicle battery fabrication. Int J Adv Manuf Technol 134:2497–2511. https://doi.org/10.1007/s00170-024-14281-510.1007/s00170-024-14281-5 ↗
9. Brand MJ, Schmidt PA, Zaeh MF et al (2015) Welding techniques for battery cells and resulting electrical contact resistances. J Energy Storage 1:7–14. https://doi.org/10.1016/j.est.2015.04.00110.1016/j.est.2015.04.001 ↗
10. Francioso M, Angeloni C, Fortunato A et al (2024) Experimental investigation on the effect of nickel-plating thickness on continuous-wave laser welding of copper and steel tab joints for battery manufacturing. Lasers Manuf Mater Process 11:353–370. https://doi.org/10.1007/s40516-024-00246-910.1007/s40516-024-00246-9 ↗
11. Cao L, Liu Y, Chen H et al (2023) Investigation of intermetallics formation and joint performance of laser welded Ni to Al. Appl Sci 13:1356. https://doi.org/10.3390/app1303135610.3390/app13031356 ↗
12. Solchenbach T, Plapper P, Cai W (2014) Electrical performance of laser braze-welded aluminum-copper interconnects. J Manuf Process 16:183–189. https://doi.org/10.1016/j.jmapro.2013.12.00210.1016/j.jmapro.2013.12.002 ↗
13. Das A, Masters I, Haney P (2022) Modelling the impact of laser micro-joint shape and size on resistance and temperature for electric vehicle battery joining application. J Energy Storage 52:104868. https://doi.org/10.1016/j.est.2022.10486810.1016/j.est.2022.104868 ↗
14. Lassila AA, Lönn D, Andersson T et al (2024) Effects of different laser welding parameters on the joint quality for dissimilar material joints for battery applications. Opt Laser Technol 177:111155. https://doi.org/10.1016/j.optlastec.2024.11115510.1016/j.optlastec.2024.111155 ↗
15. Fortunato A, Ascari A (2019) Laser welding of thin copper and aluminum sheets: feasibility and challenges in continuous-wave welding of dissimilar metals. Lasers Manuf Mater Process 6:136–157. https://doi.org/10.1007/s40516-019-00085-z10.1007/s40516-019-00085-z ↗
16. Sun T, Jabar S, Kumar N et al (2024) The impact of ring-shaped laser beam on dissimilar welding of Al-Cu thin sheets for battery tab-to-busbar connection: microstructural, mechanical and electrical characteristics. Opt Laser Technol 179:111312. https://doi.org/10.1016/j.optlastec.2024.11131210.1016/j.optlastec.2024.111312 ↗
17. Jabar S, Sun T, Franciosa P et al (2023) Effect of a ring-shaped laser beam on the weldability of aluminum-to-hilumin for battery tab connectors. J Laser Appl 35:042038. https://doi.org/10.2351/7.000115610.2351/7.0001156 ↗
18. Mypati O, Anwaar T, Mitra D et al (2023) Characterization and modelling of Al and Cu busbar during charging and discharging of Li-ion battery for electric vehicles. Appl Therm Eng 218:119239. https://doi.org/10.1016/j.applthermaleng.2022.11923910.1016/j.applthermaleng.2022.119239 ↗
19. Ólafsson D, Vilaça P, Vesanko J (2020) Multiphysical characterization of FSW of aluminum electrical busbars with copper ends. Weld World 64:59–71. https://doi.org/10.1007/s40194-019-00814-010.1007/s40194-019-00814-0 ↗
20. Ma ZY, Feng AH, Chen DL et al (2018) Recent advances in friction stir welding/processing of aluminum alloys: microstructural evolution and mechanical properties. Crit Rev Solid State Mater Sci 43(4):269–333. https://doi.org/10.1080/10408436.2017.135814510.1080/10408436.2017.1358145 ↗
21. Kashaev N, Ventzke V, Çam G (2018) Prospects of laser beam welding and friction stir welding processes for aluminum airframe structural applications. J Manuf Process 36:571–600. https://doi.org/10.1016/j.jmapro.2018.10.00510.1016/j.jmapro.2018.10.005 ↗
22. Heider A, Stritt P, Weber R et al (2014) High-power laser sources enable high-quality laser welding of copper. In: Proceeding of 33rd international congress on applications of lasers and electro-optics (ICALEO 2014), San Diego, p 343–34810.2351/1.5063080 ↗
23. Daligault J, Dal M, Gorny C et al (2022) Combination of Eulerian and ray-tracing approaches for copper laser welding simulation. J Laser Appl 34:042042. https://doi.org/10.2351/7.000078610.2351/7.0000786 ↗
24. Zhang L, Zhang G, Ning J et al (2015) Microstructure and properties of the laser butt welded 1.5-mm thick T2 copper joint achieved at high welding speed. Mater Des 88:720–736. https://doi.org/10.1016/j.matdes.2015.09.07210.1016/j.matdes.2015.09.072 ↗
25. Li H, Hsu E, Szpunar J et al (2008) Deformation mechanism and texture and microstructure evolution during high-speed rolling of AZ31B Mg sheets. J Mater Sci 43:7148–7156. https://doi.org/10.1007/s10853-008-3021-310.1007/s10853-008-3021-3 ↗
26. Ali S, Shin J (2024) Improvement in weld quality of Al and Cu joints using dual-beam laser welding. J Manuf Process 119:499–510. https://doi.org/10.1016/j.jmapro.2024.04.01010.1016/j.jmapro.2024.04.010 ↗
27. Wei H, Elmer J, DebRoy T (2017) Crystal growth during keyhole mode laser welding. Acta Mater 133:10–20. https://doi.org/10.1016/j.actamat.2017.04.07410.1016/j.actamat.2017.04.074 ↗
28. Amine T, Newkirk JW, Liou F (2015) Methodology for studying effect of cooling rate during laser deposition on microstructure. J Mater Eng Perform 24:3129–3136. https://doi.org/10.1007/s11665-015-1572-410.1007/s11665-015-1572-4 ↗
29. Thirathipviwat P, Song G, Jayaraj J et al (2019) A comparison study of dislocation density, recrystallization and grain growth among nickel, FeNiCo ternary alloy and FeNiCoCrMn high entropy alloy. J Alloys Compd 790:266–273. https://doi.org/10.1016/j.jallcom.2019.03.05210.1016/j.jallcom.2019.03.052 ↗
30. Shao J, Yu G, He X et al (2019) Grain size evolution under different cooling rate in laser additive manufacturing of superalloy. Opt Laser Technol 119:105662. https://doi.org/10.1016/j.optlastec.2019.10566210.1016/j.optlastec.2019.105662 ↗
31. Lee K, Rinker TJ, Tan C et al (2024) Data-driven investigation of pore formation mechanisms in laser welding of Al-Cu. J Manuf Process 124:998–1009. https://doi.org/10.1016/j.jmapro.2024.06.06010.1016/j.jmapro.2024.06.060 ↗
32. Agarwal G, Kumar A, Richardson IM et al (2019) Evaluation of solidification cracking susceptibility during laser welding in advanced high strength automotive steels. Mater Des 183:108104. https://doi.org/10.1016/j.matdes.2019.10810410.1016/j.matdes.2019.108104 ↗
33. Wang X, Wang HP, Lu F et al (2014) Analysis of solidification cracking susceptibility in side-by-side dual-beam laser welding of aluminum alloys. Int J Adv Manuf Technol 73:73–85. https://doi.org/10.1007/s00170-014-5810-y10.1007/s00170-014-5810-y ↗
34. Lei Z, Cao H, Cui X et al (2022) Analysis of welding solidification crack in narrow gap laser welding of high-strength steel. Int J Adv Manuf Technol 119:4177–4190. https://doi.org/10.1007/s00170-022-08659-610.1007/s00170-022-08659-6 ↗
35. Fang C, Wei J, Liu J (2021) Solidification cracking sensibility of narrow gap laser welding on ITER-grade austenitic stainless steel. Fusion Eng Des 162:112068. https://doi.org/10.1016/j.fusengdes.2020.11206810.1016/j.fusengdes.2020.112068 ↗
36. Phaoniam R, Shinozaki K, Yamamoto M et al (2014) Solidification cracking susceptibility of modified 9Cr1Mo steel weld metal during hot-wire laser welding with a narrow gap groove. Weld World 58:469–476. https://doi.org/10.1007/s40194-014-0130-210.1007/s40194-014-0130-2 ↗
37. Li Y, Bushby AJ, Dunstan DJ (2016) The Hall-Petch effect as a manifestation of the general size effect. Proc R Soc A 472:20150890. https://doi.org/10.1098/rspa.2015.089010.1098/rspa.2015.0890 ↗
38. Bishara H, Lee S, Brink T et al (2021) Understanding grain boundary electrical resistivity in Cu: the effect of boundary structure. ACS Nano 15:16607–16615. https://doi.org/10.1021/acsnano.1c0636710.1021/acsnano.1c06367 ↗