Effect of gypsum content in cement on its adaptability to alkali-free accelerator at different temperatures

The setting times and early strength of shotcrete are greatly affected by the gypsum content of the cement used. In this work, the setting times, compressive strength and microscopic analysis (X-ray diffraction quantitative analysis, thermogravimetric analysis and scanning electron microscopy) were used to determine the effects of changes in gypsum content on the hydration and mechanical properties of cement mixed with an accelerator at different temperatures. The results showed that an increase in the gypsum content of the cement promoted the formation of ettringite (AFt) and decreased the setting times of the cement pastes at 0°C, 20°C and 40°C. Mortar compressive strength tests showed that, after curing at 0°C, 20°C and 40°C, the highest compressive strength was exhibited with a final molar aluminate-to-sulfate ratio (C₃A/SO₃; henceforth called the MASR) of 0.84, 0.84 and 1.18, respectively. The mechanical properties of the hardened cement pastes were adversely affected by MASRs that were too high or too low. When the MASR was too high, the conversion of AFt to monosulfate (AFm) was facilitated and C₃S hydration was slowed. Conversely, when the MASR was too low, this enabled large amounts of AFt to occupy the space where calcium silicate hydrate (C-S-H) gels were formed, resulting in decalcification of the C-S-H gels.