journal article·2019-04-03

Sintering mechanism of high-intensity and low-density ceramic proppants prepared by recycling of waste ceramic sands

Guomin Li, Xin Chang, Baoshun Zhu, Kaiyue Wang, Yi Zhou, Yaqiao Wu, Yuming Tian, Pinbo Bai

Advances in Applied Ceramics· Volume 118· Issue 3
Publisher page

Abstract

Waste ceramic sands were effectively used to prepare the high-intensity and low-density ceramic proppants, realising the recycling of the waste ceramic sands. The technology involved the pelletising in an intensive mixer, in which the waste ceramic sands and other starting materials were added, and followed by heat-treatment under different sintering conditions. The sintering temperature, holding time and heating rate were optimised by investigating the crystalline phase, microstructure, density and breakage ratio of the obtained proppants. The results showed that the proppants sintered at 1260°C for 2 h with a heating rate of 5°C min–1 under air atmosphere exhibited high crush resistance and low density, with the breakage ratio of 8.5% under 52 MPa closure pressure and bulk density of 1.65 g cm–3. The proppants prepared by bauxite, waste ceramic sands and sintering aids are promising candidates as high-intensity and low-density fracturing proppants in future applications.
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Research context

OpenAlex topics: Advanced materials and composites · Advanced ceramic materials synthesis · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan, People’s Republic of China

Shanxi Engineering Vocational College, Taiyuan, People’s Republic of China

Changqing Fracturing Proppant Co. Ltd, Yangquan, People’s Republic of China

Funding

The Doctoral Scientific Research Foundation of Taiyuan University of Science and Technology · Natural Science Foundation of Shanxi Province · the Talent & Training ShanXi Programme of the joint training base for graduates

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