Preparation and characterization of glass fiber-coir hybrid composites by a novel and facile Prepreg/Press process

The present study explored the preparation of glass fiber-coir reinforced unsaturated polyester resin hybrid (GCU) composites with a novel Prepreg/Press fabrication process. Flexural, impact and thermal-mechanical properties of GCU composites were investigated. Coir reinforced unsaturated polyester resin (CU) composites was also prepared with the same process to explore the enhancement effect of glass fabric on the mechanical properties of coir-based composites. The effect of fabrication pressure on the mechanical properties of CU and GCU composites was examined. Micromorphology and interfacial reaction of the composites were analyzed. It is shown that GCU composites fabricated with the Prepreg/Press process have excellent flexural strength (185.0 MPa), MOE (18.3 GPa), and impact strength (67.2 kJ/m2). The mechanical properties of GCU composites increased with the increase of applied pressure up to 0.8 MPa in the Prepreg/Press process. However, further increase of applied pressure led to the decrease in mechanical properties. The addition of glass fabrics to GCU composites showed 419 % improvement in flexural strength, 708 % improvement in MOE and 562 % improvement in impact strength over coir-based composites. The micromorphology study proved that the poor interfacial bonding between coir and matrix led to the low mechanical properties of coir-based composites.