journal article·2022-10Open access

Additive Manufacturing of Columnar Thermal Barrier Coatings by Laser Cladding of Ceramic Feedstock

Christoph Vorkötter, Daniel Emil Mack, Robert Vaßen, Olivier Guillon

Advanced Materials Technologies· Volume 7· Issue 10

Abstract

Abstract This study presents a new laser‐cladding‐based additive manufacturing technique named Clad2Z. Using a robot‐mounted confocal powder nozzle with axial infrared laser beam, ceramic columns with a diameter of 450 µm and an adjustable height are developed. Influence of laser parameters and robot movements on shape and microstructure is analyzed. As an example application, the common material yttria‐stabilized zirconia (YSZ) is used to deposit columnar‐structured thermal barrier coatings (TBCs). The excellent thermal cycling performance of the Clad2Z samples is demonstrated by burner rig tests and comparing lifetime and failure mechanism with conventional TBC systems.
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Research context

OpenAlex topics: High-Temperature Coating Behaviors · Nuclear Materials and Properties · Particle Dynamics in Fluid Flows

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK‐1) Forschungszentrum Jülich GmbH Wilhelm Johnen Straße 52425 Jülich Germany

Institute for Materials Ruhr‐Universität Bochum 44780 Bochum Germany

Jülich Aachen Research Alliance JARA‐ENERGY 52425 Jülich Germany

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