Recent Progress in 5D Printing: Processes, Materials, Applications, and Future Trends

Abstract Additive manufacturing (AM) has evolved from 3D to 4D and 5D printing to support the manufacturing of more complex and efficient products. Although 4D printing is capable of manufacturing products with the configuration of shape transformation or functional adaptability under external stimuli, 5D printing provides the ease of high structural complexity and mechanical strength to the manufactured parts. Eliminating the requirement for support materials is another advantage of 5D printing over 3D and 4D printing to save time and materials. 5D printing marks a major advancement by allowing multi‐axis movement during fabrication, resulting in more robust, curved, and efficient structures. This technology advances 3D printing, enabling the manufacturing of highly customized, mechanically resilient components. In the healthcare sector, 5D printing enhances the design and performance of implants, prosthetics, and tissue‐engineered scaffolds, align with patient‐specific needs. For food industries, it supports the development of complex food architectures for personalized nutrition, improved texture, and optimized nutrient delivery. This review focuses on the state‐of‐the‐art review of reported materials for 5D printing, technological advancements and its application perspectives in the healthcare and food industries. In addition, future trends and challenges in 5D printing in driving innovation and opening new frontiers have presented.