Controlled-expansion superalloy resists oxidation at high temperatures

Controlled-thermal-expansion superalloys are vital materials for aircraft gas turbine engines, where their dimensional stability over a wide temperature range permits small clearances between rotating and stationary components. However, they must be coated for service at temperatures above 540 C (1,000 F) because they lack oxidation resistance. In Carpenter's new Thermo-Span superalloy, chromium is added to the composition, providing oxidation resistance without the need for a protective coating. Although its composition is otherwise similar to conventional controlled-expansion superalloys, the Co/Ni ratio in the matrix was rebalanced, and other small changes were made. As a result, the physical and mechanical properties of Thermo-Span alloy differ slightly from those of conventional alloys such as Carpenter's CTX-909 alloy.