Thermoplasmonic Patterning of Silver Nanocrystal/Polymer Composite Thin Films

Abstract The lithographic patterning of polymer films is ubiquitous in manufacturing processes. In this work, the high photothermal conversion efficiency utilizes plasmonic nanoparticles to locally pattern polystyrene films. Silver nanocubes on polystyrene thin films are used as a heat source for photothermal lithographic patterning using a continuous‐wave, visible laser. Distinct states of the nanocomposite defined by their own far‐field optical properties and microscale topography are observed. At low intensities the nanocubes can be embedded into the polymer at a nanometer scale displacement precision and produce a notable shift in the distinct localized surface plasmon resonance, enabling two‐color optical patterning. Numerical modelling indicates the temperatures reached in the film surpass polystyrene's glass transition temperature (T_g, ≈90 °C). At higher laser intensities sufficient temperatures are reached to achieve pronounced polymer film displacement enabling direct‐write lithography. Temperature estimates highlight the role of collective contribution of nanoparticle heating in the process. The process can be controlled by selecting excitation wavelengths to tune the power absorbed by the nanocubes in accordance with their plasmonic absorption spectrum. The approach here outlines a general method of 2D optical patterning utilizing thermoplasmonics, which can be further expanded to other materials, applications, and potentially to subdiffraction length scales.