journal article·2024-08-08Open access

The Effect of Average Chip Thickness on The Potentially Respirable Dust from CNC Finish Milling of Wood-Based Materials

Marta Pędzik, Martin Júda, Richard Kminiak, Hanna Czerniejewska-Wolska, Tomasz Rogoziński

Abstract

Milling wood-based materials on CNC devices causes the creation of chips in small sizes that may escape the chip extraction zone to the surrounding environment and pollute the air.The article studied the effect of the feed rate (vf) and the width of cut (ae), transformed into kinematic average chip thickness, on the amounts of chips in respirable sizes <10.0m created in the cutting zone from particleboards (PB) and medium-density fibreboards (MDF).The amounts of dust-sized chips are discussed and were determined by the sieving analysis.The sizes of potentially respirable chips were estimated by weighting with the laser diffraction method.The highest amounts of chips from PB were of 0.250-0.500mm (38-41%w), but in MDF, amounts varied depending on cutting conditions.With (ae) 1 mm were in the size range of 0.125-0.250mm (35-54%w), for (ae) 2 mm (33-35%w), and (ae) 3 mm (36-40%w) with combinations of (vf) 6-8 mmin-1.With a combination of (vf) 10 and 12 mmin-1 distribution moved to a higher size range.Chips in sizes 10.0-4.0 m were estimated by <1%, for 4.0-2.5 m <0.5%, in 2.5-0.1 m <0.3%, and <0.1 m by <0.05%.Statistically was proven (p<0.05)only in PB, with adjusted (ae) by 1 mm, increasing the value of (vf) from 6 to 12 mmin-1 and also with (vf) at 6 mmin-1, between values of (ae) 1 and 2 mm (hm of 0.025-0.035mm), will significantly (p<0.05)lower the percentual amounts of chips in sizes 10.0-4.0 and 4.0-2.5 m.
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Research context

OpenAlex topics: Advanced machining processes and optimization · Additive Manufacturing and 3D Printing Technologies · Engineering Technology and Methodologies

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