journal article·2025-10Open access

Engineering Active CeO 2 /Fe 3 C Interfacial Sites to Generate High‐Charge‐Density Fe for Enhanced Oxygen Reduction Reaction Efficiency

Peng Wang, Yao Xu, Yan Li, Puyang Xie, Haitao Li, Yanhong Zhao, Yuhai Dou, Fengyu Li, Jian Liu

Advanced Functional Materials· Volume 35· Issue 43

Abstract

Abstract The practical application of Fe 3 C‐based catalysts is hindered by two major challenges: the continuous dissolution of Fe atoms and the strong adsorption of oxygen intermediates. To overcome these limitations, a novel rare earth (RE) oxide/iron carbide heterostructure is designed, featuring abundant active CeO 2 /Fe 3 C interfacial sites anchored on N‐doped carbon substrates (CeO 2 /Fe 3 C@N‐C). The CeO 2 /Fe 3 C@N‐C catalyst exhibits exceptional alkaline oxygen reduction reaction (ORR) performance, with a half‐wave potential ( E 1/2 ) of 0.926 V and remarkable durability, sustaining over 20 000 cycles with minimal degradation. These metrics surpass those of commercial 20% Pt/C and most reported Fe 3 C‐based electrocatalysts. When applied as a cathode catalyst in Zn–air batteries (ZABs), CeO 2 /Fe 3 C@N‐C achieves a high‐power density of 204 mW cm⁻ 2 , demonstrating its practical potential. Through a combination of experimental characterization and density functional theory (DFT) calculations, the mechanistic origins of enhanced performance is uncovered. CeO 2 acts as an electron donor, inducing electron redistribution at the CeO 2 /Fe 3 C interface and resulting in electron accumulation at the Fe active sites. This work not only demonstrates a high‐performance ORR catalyst but also provides fundamental insights into the role of RE oxides in enhancing Fe 3 C‐based electrocatalysts. The findings offer a strategic pathway for designing advanced energy conversion materials with improved activity, stability, and efficiency.
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Research context

OpenAlex topics: Electrocatalysts for Energy Conversion · Catalytic Processes in Materials Science · Advanced battery technologies research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Inner Mongolia Key Laboratory of Rare Earth Catalysis School of Chemistry and Chemical Engineering Inner Mongolia University Hohhot 010021 China

Research Center for Quantum Physics and Technologies School of Physical Science and Technology Key Laboratory of Semiconductor Photovoltaic Technology and Energy Materials at Universities of Inner Mongolia Autonomous Region Inner Mongolia University Hohhot 010021 China

Institute of Energy Materials Science University of Shanghai for Science and Technology Shanghai 200093 China

DICP‐Surrey Joint Centre for Future Materials University of Surrey Guildford Surrey GU2 7XH United Kingdom

Funding

National Natural Science Foundation of China · Natural Science Foundation of Inner Mongolia Autonomous Region

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