journal article·2025-01Open access

Novel Graphene‐Epoxy Composite with Aligned Architecture and Ultrahigh Thermal Conductivity

Zhenqian Ma, Jinyue Wang, Zhenliang Hao, Jingjie Dai, Xiangyu Zhu, He Zheng, Xiongjun Liu, Hailong Zhang, Zhaoping Lu

Advanced Functional Materials· Volume 35· Issue 2

Abstract

Abstract Because of the surge in the power density of electronic devices, there is an urgent need for improvements in the thermal conductivity of packaging materials. Nowadays, epoxy composites supplemented with thermally conductive fillers are widely used for this purpose, but unfortunately, none of them can satisfactorily meet industrial requirements. Herein, this article reports on a novel method to prepare well‐shaped and highly ordered graphene‐epoxy composite architecture; that is, the epoxy infiltrates into tubular graphene columns that have been restored to the high thermally conductive structure of graphene. As a result, the newly developed graphene‐epoxy composite exhibits record‐high thermal conductivity of 69.74 W m−1 K−1 with filler content of only 11.22 wt.%. The unprecedentedly high thermal conductivity stems from the construction of thermally conductive channels and restoration of the inherent π–π conjugate structure of graphene. These findings not only offer a breakthrough in packaging materials with significantly enhanced thermal conductivity but also provide a promising avenue for the development of other advanced graphene‐added composites.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Graphene research and applications · Thermal properties of materials · Carbon Nanotubes in Composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

State Key Laboratory for Advanced Metals and Materials University of Science and Technology Beijing Beijing 100083 China

Guangdong Morion Nanotechnology Corporation Dongguan 523000 China

School of Mechanical and Electronic Engineering Qingdao Binhai University Qingdao 266555 China

Department of Materials Science and Engineering University of Texas at Dallas Richardson Texas 75080 USA

School of Physics and Technology Center for Electron Microscopy MOE Key Laboratory of Artificial Micro‐ and Nano‐structures, and Institute for Advanced Studies Wuhan University Wuhan 430072 China

Beijing Advanced Innovation Center for Materials Genome Engineering University of Science and Technology Beijing Beijing 100083 China

Institute of Materials Intelligent Technology Liaoning Academy of Materials Shenyang 110004 China

Funding

National Natural Science Foundation of China

References (60)

Show source-provided references
1. I. E. E. E. Electronics Packaging Society International technology roadmap for semiconductors ITRS 2.0 (accessed:2015).
2. 10.1002/adfm.20230154910.1002/adfm.202301549 ↗
3. 10.1016/j.compositesa.2019.10548410.1016/j.compositesa.2019.105484 ↗
4. 10.1002/adma.20220102310.1002/adma.202201023 ↗
5. 10.1021/acsami.3c0462310.1021/acsami.3c04623 ↗
6. 10.1016/j.jiec.2015.03.02610.1016/j.jiec.2015.03.026 ↗
7. 10.1021/acsapm.1c0073710.1021/acsapm.1c00737 ↗
8. 10.1016/j.compositesa.2017.03.01210.1016/j.compositesa.2017.03.012 ↗
9. 10.1016/j.compositesa.2018.11.00610.1016/j.compositesa.2018.11.006 ↗
10. 10.1016/j.compositesb.2016.02.05210.1016/j.compositesb.2016.02.052 ↗
11. 10.1039/c3ta00686g10.1039/c3ta00686g ↗
12. 10.1038/s41467-023-38508-310.1038/s41467-023-38508-3 ↗
13. 10.1039/C5TA00722D10.1039/C5TA00722D ↗
14. 10.1016/j.compscitech.2013.04.00910.1016/j.compscitech.2013.04.009 ↗
15. 10.1002/adma.20200110510.1002/adma.202001105 ↗
16. 10.1016/j.carbon.2017.12.11010.1016/j.carbon.2017.12.110 ↗
17. 10.1016/j.carbon.2016.07.04210.1016/j.carbon.2016.07.042 ↗
18. 10.1016/j.carbon.2011.06.09510.1016/j.carbon.2011.06.095 ↗
19. 10.1039/C4TA02693D10.1039/C4TA02693D ↗
20. 10.1002/adma.20170058910.1002/adma.201700589 ↗
21. 10.1557/jmr.2015.6810.1557/jmr.2015.68 ↗
22. 10.1016/j.cej.2019.12269010.1016/j.cej.2019.122690 ↗
23. 10.1016/j.applthermaleng.2016.05.00510.1016/j.applthermaleng.2016.05.005 ↗
24. 10.1038/nchem.68610.1038/nchem.686 ↗
25. 10.1016/j.eurpolymj.2016.09.03610.1016/j.eurpolymj.2016.09.036 ↗
26. 10.1016/j.carbon.2012.07.02110.1016/j.carbon.2012.07.021 ↗
27. 10.1007/s10853-014-8332-y10.1007/s10853-014-8332-y ↗
28. 10.1007/s10853-014-8665-610.1007/s10853-014-8665-6 ↗
29. 10.1021/cm501473t10.1021/cm501473t ↗
30. 10.1016/j.carbon.2018.07.05910.1016/j.carbon.2018.07.059 ↗
31. 10.1039/C5RA27223H10.1039/C5RA27223H ↗
32. 10.1007/s44246-024-00121-410.1007/s44246-024-00121-4 ↗
33. 10.1016/j.matdes.2015.08.13510.1016/j.matdes.2015.08.135 ↗
34. 10.1016/j.ijadhadh.2015.12.01210.1016/j.ijadhadh.2015.12.012 ↗
35. 10.1016/j.carbon.2016.01.09510.1016/j.carbon.2016.01.095 ↗
36. 10.1007/s00339-018-1890-010.1007/s00339-018-1890-0 ↗
37. 10.1002/adma.20120273610.1002/adma.201202736 ↗
38. 10.1016/j.ijthermalsci.2014.07.01110.1016/j.ijthermalsci.2014.07.011 ↗
39. 10.1021/acs.chemmater.6b0159510.1021/acs.chemmater.6b01595 ↗
40. 10.1021/am503619a10.1021/am503619a ↗
41. 10.1016/j.carbon.2018.09.01610.1016/j.carbon.2018.09.016 ↗
42. 10.1016/j.compositesa.2020.10591210.1016/j.compositesa.2020.105912 ↗
43. 10.1016/j.carbon.2017.10.01110.1016/j.carbon.2017.10.011 ↗
44. 10.1021/cm504550e10.1021/cm504550e ↗
45. 10.1021/acsanm.4c0113910.1021/acsanm.4c01139 ↗
46. 10.1021/acsami.8b0423010.1021/acsami.8b04230 ↗
47. 10.1002/adfm.20240623610.1002/adfm.202406236 ↗
48. 10.1039/C6NR06622D10.1039/C6NR06622D ↗
49. 10.1103/PhysRevLett.97.18740110.1103/PhysRevLett.97.187401 ↗
50. 10.1021/la801744a10.1021/la801744a ↗
51. 10.3390/molecules2406110310.3390/molecules24061103 ↗
52. Zhao W. · Sci. Rep. · 2015 · 5 · 11
53. 10.1039/C5RA18579C10.1039/C5RA18579C ↗
54. 10.1007/s11665-016-2447-z10.1007/s11665-016-2447-z ↗
55. 10.1021/nl073187210.1021/nl0731872 ↗
56. 10.1021/nn101187z10.1021/nn101187z ↗
57. 10.1021/jp004368u10.1021/jp004368u ↗
58. 10.1006/jcph.1995.103910.1006/jcph.1995.1039 ↗
59. 10.1063/1.493159710.1063/1.4931597 ↗
60. 10.1039/C5NR03577E10.1039/C5NR03577E ↗