journal article·2025-08Open access

Closed‐Loop Recycling Methods to Treat Spent Cathode: Efficient and Direct Regeneration

Zhe Gao, Yangyang Liu, Zeinhom M. El‐Bahy, Gen Chen, Mohamed H. Helal, Bingan Lu, Junwei Han, Jiang Zhou

Advanced Functional Materials· Volume 35· Issue 35

Abstract

Abstract Direct regeneration of spent lithium batteries (LIBs) cathodes has emerged as a transformative regimen to address the urgent need for sustainable recycling methods and mitigate the critical shortage of metal resources driven by the escalating LIB demand. Unlike conventional methods focused on metal extraction and separation, direct regeneration restores the functionality of spent cathode in situ, streamlining the recycling process and enhancing efficiency. Effective regeneration necessitates a comprehensive understanding of cathode failure mechanisms and the pretreatment processes. Critical strategies include reducing lithium (Li) migration barrier to enable complete reinsertion into cathode structure and minimizing Li‐transition metal anti‐site defects to reconstruct the cathode lattice. This review summarizes advancements in failure mechanisms, pretreatment techniques, and the direct recycling strategies of spent cathode, emphasizing principles and innovations in direct regeneration. By evaluating the advantages and limitations of current approaches, opportunities are identified for innovation to overcome existing challenges. Future research priorities are proposed to advance direct regeneration technologies, fostering more efficient and sustainable LIB recycling systems.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Extraction and Separation Processes · Recycling and Waste Management Techniques · Advancements in Battery Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Minerals Processing and Bioengineering Central South University Changsha Hunan 410083 P. R. China

School of Materials Science and Engineering Hunan Provincial Key Laboratory of Electronic Packaging and Advanced Functional Materials Central South University Changsha Hunan 410083 P. R. China

School of Instrument Science and Technology Xi'an Jiaotong University Xi'an Shaanxi 710049 P. R. China

Department of Chemistry Faculty of Science Al‐Azhar University Nasr City Cairo 11884 Egypt

Center for Scientific Research and Entrepreneurship Northern Border University Arar 73213 Saudi Arabia

School of Physics and Electronics Hunan University Changsha Hunan 410082 P. R. China

Funding

National Natural Science Foundation of China

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