journal article·2024-12Open access

Ultrahigh Energy Density Achieved at High Efficiency in Dielectric Capacitors by Regulating α‐Phase Crystallization in Polypropylene Films with Fluorinated Groups

Wenxuan Li, Qiuwei Wang, Guanxiang Zhang, Yijin He, Ba Qin, Xiao Zhang, Zhenxue Liu, Honghong Gong, Zhicheng Zhang

Advanced Functional Materials· Volume 34· Issue 52

Abstract

Abstract Polypropylene (PP)‐based dielectric film capacitors cannot meet the rapid development requirements of electromagnetic energy equipment because of their low energy storage density (Ue). The development of new dielectric materials is hampered by the trade‐off between high energy storage properties and thin film processibility for capacitors. This study proposes a strategy to improve the comprehensive energy storage properties of PP films by reconciling the trade‐offs not only between their polarity and crystallinity but also between their energy storage and processing performance. In this approach, a trifluoroethyl methacrylate (TFEMA) modified PP film is fabricated at the kilogram scale. The TFEMA units regulate PP crystallization in the α‐phase, resulting in improved mechanical, dielectric, and energy storage performance. The optimal PP‐g‐TFEMA film exhibits a remarkable breakdown strength (Eb) of 865 MV m−1 and a record Ue of 8.2 J cm−3 at over 90% discharge efficiency. The promising thin film processibility, excellent self‐healing, and long‐term reliability of PP are finely preserved in the aluminum (Al) coated PP‐g‐TFEMA film. These findings present a novel avenue to significantly increase the Ue of film capacitors for long‐term service not only in academia but also in industry.
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Research context

OpenAlex topics: Dielectric materials and actuators · Advanced Sensor and Energy Harvesting Materials · High voltage insulation and dielectric phenomena

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

National Innovation Platform (Center) for Industry‐Education Integration of Energy Storage Technology Xi'an Key Laboratory of Sustainable Energy Material Chemistry School of Chemistry Xi'an Jiaotong University Xi'an Shaanxi 710049 P. R. China

National Key Laboratory of Electromagnetic Energy Naval University of Engineering Wuhan 430034 P. R. China

Shandong Chambroad Holding Group Co., Ltd. Binzhou 256500 P. R. China

Funding

National Natural Science Foundation of China · National Key Research and Development Program of China · Fundamental Research Funds for the Central Universities · Key Research and Development Projects of Shaanxi Province

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