Study on Pitting Behavior of Welding Joint of Bimetal Composite Pipes in Suspended Sulfur Solution

Due to the severe corrosion environment, corrosion problems caused by sulfur deposition are one important reason for the failure of composite pipes in the long-term service process when Incoloy825/X65 bimetallic composite pipes are used in high-sulfur oil and gas transportation. In this paper, an Incoloy825/X65 bimetallic composite pipe was subjected to an immersion corrosion test in suspended sulfur solution to observe the corrosion morphology and characterize the corrosion products using a SEM, EDS, and XRD. The adsorption behavior of the Incoloy825 alloy in terms of sulfur elements was investigated. The results show that the heat-affected zone (HAZ) of the welding joint is the preferred region for pitting corrosion. The film of corrosion product on the Incoloy825 was mainly composed of NiS, FeS, and Cr2S3, and its thickness was 7–13 μm. With prolongation of the immersion time, the pitting resistance of the surface product film of nickel-based alloys is weakened and then enhanced, and the corrosion product film can act as a barrier to anion transfer and inhibit the occurrence of pitting.