journal article·2023-10Open access

Direct and Rapid High‐Temperature Upcycling of Degraded Graphite

Tangyuan Li, Lei Tao, Lin Xu, Taotao Meng, Bryson Callie Clifford, Shuke Li, Xinpeng Zhao, Jiancun Rao, Feng Lin, Liangbing Hu

Advanced Functional Materials· Volume 33· Issue 43

Abstract

Abstract Recycling the degraded graphite is becoming increasingly important, which can helped conserve natural resources, reduce waste, and provide economic and environmental benefits. However, current regeneration methods usually suffer from the use of harmful chemicals, high energy and time consumption, and poor scalability. Herein, we report a continuously high‐temperature heating (≈2000 K) process to directly and rapidly upcycle degraded graphite containing impurities. A sloped carbon heater is designed to provide the continuous heating source, which enables robust control over the temperature profile, eliminating thermal barrier for heat transfer compared to conventional furnace heating. The upcycling process can be completed within 0.1 s when the degraded graphite rolls down the sloped heater, allowing us to produce the upcycled graphite on a large scale. High‐temperature heating removes impurities and enhances the graphitization degree and (002) interlayer spacing, making the upcycled graphite more suitable for lithium intercalation and deintercalation. The assembled upcycled graphite||Li cell displays a high reversible capacity of ≈320 mAh g−1 at 1 C with a capacity retention of 96% after 500 cycles, comparable to current state‐of‐the‐art recycled graphite. The method is a chemical‐free, rapid, and scalable way to upcycle degraded graphite, and is adaptable to recycle other electrode materials.
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Research context

OpenAlex topics: Advancements in Battery Materials · Extraction and Separation Processes · Advanced Battery Materials and Technologies

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Affiliations

Department of Materials Science and Engineering University of Maryland College Park Maryland MD 20742 USA

Department of Chemistry Virginia Tech Blacksburg Virginia VA 24061 USA

Advanced Imaging and Microscopy Laboratory Maryland Nanocenter University of Maryland College Park Maryland MD 20742 USA

Department of Materials Science and Engineering Virginia Tech Blacksburg Virginia VA 24061 USA

Center for Materials Innovation University of Maryland College Park Maryland MD 20742 USA

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