journal article·2022-06-28Open access

A Review of the Latest Developments in the Field of Additive Manufacturing Techniques for Nuclear Reactors

Hui Li, Xiaolong Fu, Liping Zhang, Yixiong Zhang, Lu Jiang, Zhuo Pu

Crystals· Volume 12· Issue 7

Abstract

This review paper provides insights the into current developments in additive manufacturing (AM) techniques. The comprehensive presentations about AM methods, material properties (i.e., irradiation damage, as-built defects, residual stresses and fatigue fracture), experiments, numerical simulations and standards are discussed as well as their advantages and shortages for the application in the field of nuclear reactor. Meanwhile, some recommendations that need to be focused on are presented to advance the development and application of AM techniques in nuclear reactors. The knowledge included in this paper can serve as a baseline to tailor the limitations, utilize the superiorities and promote the wide feasibilities of the AM techniques for wide application in the field of nuclear reactors.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Robot Manipulation and Learning

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Science and Technology on Reactor System Design Technology Laboratory, Nuclear Power Institute of China, No. 328 Changshun Avenue, Chengdu 610200, China

Funding

The National Natural Science Foundation of China

References (79)

Show source-provided references
1. Additive manufacturing-current situation and future
2. Materials’ fundamental issues of laser additive manufacturing for high-performance large metallic components
3. Research status and key technologies of 3D printing
4. Progress and challenges of laser direct manufacturing of large titanium structural components10.3788/CJL20093612.3204 ↗
5. 3D printing technology and recent application in military fields
6. The basic discussion on 3D printing technology for nuclear power design and manufacture
7. Analysis on the present research situation and application prospect of metal 3D printing technology in nuclear power field
8. Comparison of the fatigue behavior of wrought and additively manufactured AISI 316L10.1016/j.prostr.2022.03.056 ↗
9. Additive manufacturing in the nuclear reactor industry
10. Characterizing surrogates to develop an additive manufacturing process for U3Si2 nuclear fuel10.1016/j.jnucmat.2019.02.026 ↗
11. An overview of direct laser deposition for additive manufacturing; Part II: Mechanical behavior, process parameter optimization and control
12. A comprehensive review of emerging additive manufacturing (3D printing technology): Methods, materials, applications, challenges, trends and future potential10.1016/j.matpr.2021.11.059 ↗
13. Defect formation mechanisms in selective laser melting: A review10.1007/s10033-017-0121-5 ↗
14. Review of distortion and residual stress in metal additive manufacturing
15. Data-driven modeling of process, structure and property in additive manufacturing: A review and future directions10.1016/j.jmapro.2022.02.053 ↗
16. Additive manufacturing standards for space resource utilization
17. Research progress of standards on additive manufacturing
18. A review for advancements in standardization for additive manufacturing10.1016/j.matpr.2021.09.333 ↗
19. Fused deposition modelling with ABS-grapheme nanocomposites10.1016/j.compositesa.2016.03.013 ↗
20. 3D printing of shape memory ploymers for flexible electronic devices10.1002/adma.201503132 ↗
21. Effect of process parameter settings and thickness on microstructures of EBM produced Ti-6Al-4V alloy
22. Selective laser melting of in situ titanium-titanium boride composites: Processing, microstructure and mechanical properties10.1016/j.actamat.2014.05.022 ↗
23. Thermo-mechanical model development and validation of directed energy deposition additive manufactureing of Ti-6Al-4V
24. Research status and trends of wire and arc additive manufacturing technology
25. Process investigation of direct metal fabrication based on electron beam melting
26. Additive manufacture of 3 inch nuclear safety class 1 valve by laser directed energy deposition10.1016/j.jnucmat.2021.152812 ↗
27. Fabrication of 316L nuclear nozzles on the main pipeline with large curvature by CMT wire arc additive manufacturing and self-developed slicing algorithm10.1016/j.msea.2021.141539 ↗
28. Location dependence of microstructure and mechanical properties on wire arc additively manufactured nuclear grade steel10.1016/j.vacuum.2019.108818 ↗
29. Performance of a ferritic/martensitic steel for nuclear reactor applications fabricated using additive manufacturing10.1016/j.jnucmat.2019.04.020 ↗
30. Evaluation of metal additive manufacturing for high-field modular-stellarator radial plates and conductors10.1016/j.nme.2022.101149 ↗
31. A NEA review on innovative structural materials solutions, including advanced manufacturing processes for nuclear applications based on technology readiness assessment10.1016/j.nme.2021.101006 ↗
32. Bhujangrao, T., Veiga, F., Suarez, A., Iriondo, E., and Mata, F.G. (2020). High-temperature mechanical properties of IN718 alloy: Comparison of additive manufactured and wrought samples. Crystals, 10.10.3390/cryst10080689 ↗
33. Research status and development trend of high performance large metallic components by laser additive manufacturing technique
34. The influence of building direction on the fatigue crack propagation behavior of Ti6Al4V alloy produced by selective laser melting10.1016/j.msea.2019.138409 ↗
35. Computational modelling of strut defects in SLM manufactured lattice structures10.1016/j.matdes.2019.107671 ↗
36. 3D visualization method for complex lattice structure defects in 3D printing
37. Weber, S., Montero, J., Petroll, C., Schäfer, T., Blechmann, M., and Paetzold, K. (2020). The fracture behavior and mechanical properties of a support structure for additive manufacturing of Ti-6Al-4V. Crystals, 10.10.3390/cryst10050343 ↗
38. High-cycle fatigue and fracture behaviours of SLM AlSi10Mg alloy10.1016/S1003-6326(20)65403-6 ↗
39. Li, H., and Zhang, J.H. (2021). The fracture behavior of 316L stainless steel with defects fabricated by SLM additive manufacturing. Crystals, 11.10.3390/cryst11121542 ↗
40. Fischer, T., Hitzler, L., and Werner, E. (2021). Morphological and crystallographic effects in the laser powder-bed fused stainless steel microstructure. Crystals, 11.10.3390/cryst11060672 ↗
41. Ikeda, T., Yonehara, M., Ikeshoji, T.T., Nobuki, T., Hatate, M., Kuwabara, K., Otsubo, Y., and Kyogoku, H. (2021). Influences of process parameters on the microstructure and mechanical properties of CoCrFeNiTi based high-entropy alloy in a laser powder bed fusion process. Crystals, 11.10.3390/cryst11050549 ↗
42. Liu, X.B., Xiao, H., Xiao, W.J., and Song, L.J. (2021). Microstructure and crystallographic texture of laser additive manufactured nickel-based superalloys with different scanning strategies. Crystals, 11.10.3390/cryst11060591 ↗
43. Research progress on irradiation damage of austenitic stainless steel for nuclear reactor
44. Additive manufacturing of silicon carbide for nuclear applications10.1016/j.jnucmat.2020.152577 ↗
45. Enhanced mechanical properties of additive manufactured Grade 91 steel10.1016/j.scriptamat.2021.113888 ↗
46. High temperature tensile and fatigue behaviors of additively manufactured IN625 and IN71810.1016/j.prostr.2022.03.059 ↗
47. Correlations of fatigue strength of additively manufactured metals with hardness and defect size10.1016/j.ijfatigue.2022.106920 ↗
48. Estimating the fatigue thresholds of additively manufactured metallic materials with consideration of defects10.1016/j.prostr.2022.03.008 ↗
49. Peridynamic analysis to investigate the influence of microstructure and porosity on fatigue crack propagation in additively manufactured Ti6Al4V10.1016/j.engfracmech.2021.108212 ↗
50. The influence of residual stress on fatigue crack growth rates of additively manufactured Type 304L stainless steel10.1016/j.ijfatigue.2022.106954 ↗
51. Compositionally graded specimen made by laser additive manufacturing as a high-throughput method to study radiation damages and irradiation-assisted stress corrosion cracking10.1016/j.jnucmat.2021.153493 ↗
52. Heavy ion irradiation response of an additively manufactured 316LN stainless steel10.1016/j.jnucmat.2020.152745 ↗
53. Investigation of the irradiation effects in additively manufactured 316L steel resulting in decreased irradiation assisted stress corrosion cracking susceptibility10.1016/j.jnucmat.2020.152739 ↗
54. High-throughput ion irradiation of additively manufactured compositionally complex alloys10.1016/j.jnucmat.2021.152782 ↗
55. In situ high-energy X-ray study of deformation mechanisms in additively manufactured 316L stainless steel10.1016/j.jnucmat.2021.152874 ↗
56. Influence of neutron irradiation on Al-6061 alloy produced via ultrasonic additive manufacturing10.1016/j.jnucmat.2021.152939 ↗
57. Mechanical behavior of additively manufactured and wrought 316L stainless steels before and after neutron irradiation10.1016/j.jnucmat.2021.152849 ↗
58. Additive manufactured AlSi10Mg samples using selective laser melting (SLM): Microstructure, high cycle fatigue, and fracture behavior10.1016/j.matdes.2011.07.067 ↗
59. Effect of select lens processing parameters on the deposition of Ti-6Al-4V10.1016/S1526-6125(05)70080-3 ↗
60. Current research status of phase field simulation for microstructures of additively manufactured metals
61. Numerical simulation of microstructural evolutions and prediction of mechanical properties in laser additive manufacturing
62. Finite element simulation of the laser additive manufacturing
63. Research status and progress of numerical simulation on thermo-mechanical behavior during laser additive manufacturing
64. Crystal plastic finite element analysis of crack propagation behavior of additive titanium alloy
65. Machine learning integrated design for additive manufacturing10.1007/s10845-020-01715-6 ↗
66. Zhang, L., Chen, X., Zhou, W., Cheng, T., and Lu, L. (2020). Digital twins for additive manufacturing: A state-of-the-art review. Appl. Sci., 10.10.3390/app10238350 ↗
67. A big data-driven framework for sustainable and smart additive manufacturing10.1016/j.rcim.2020.102026 ↗
68. Smart manufacturing10.1080/00207543.2017.1351644 ↗
69. Cloud-based automated design and additive manufacturing: A usage data-enabled paradigm shift10.3390/s151229905 ↗
70. Zeng, Q., Wang, L.J., and Jiang, W.G. (2021). Molecular dynamics simulations of the tensile mechanical responses of selective laser-melted aluminum with different crystalline forms. Crystals, 11.10.3390/cryst11111388 ↗
71. Mirkoohi, E., Tran, H.C., Lo, Y.L., Chang, Y.C., Lin, H.Y., and Liang, S.Y. (2020). Analytical modeling of residual stress in laser powder fusion considering part’s boundary condition. Crystals, 10.10.3390/cryst10040337 ↗
72. Fatigue crack initiation of metals fabricated by additive manufacturing—A crystal plasticity energy-based approach to IN718 life prediction10.3390/cryst10100905 ↗
73. (2016). Standard Guide for Directed Energy Deposition of Metals (Standard No. ASTM F3187-16).
74. (2018). Standard for Additive Manufacturing—Process Characteristics and Performance: Practice for Metal Powder Bed Fusion Process to Meet Critical Applications (Standard No. ASTM F3303-18).
75. (2017). Standard for Additively Manufactured Spaceflight Hardware by Laser Powder Bed Fusion in Metals (Standard No. MSFC-STD-3716).
76. (2017). Specification for Control and Qualification of Laser Powder Bed Fusion Metallurgical Processes (Standard No. MSFC-SPEC-3717).
77. Additive manufacturing for energy: A review10.1016/j.apenergy.2020.116041 ↗
78. ASME (2017). Boiler and Pressure Vessel Code, The American Society of Mechanical Engineers.
79. RCC-M (2017). Design and Construction Rules for Mechanical Components of PWR Nuclear Islands, AFCEN.