journal article·2024-07-03

A historical, statistical and electrochemical approach on the effect of microstructure in the anodizing of Al alloys: a review

João Victor de Sousa Araujo, Mariana Milagre, Isolda Costa

Publisher page

Abstract

Anodizing is a well-documented surface treatment that is inserted in a complex protection system against corrosion applied to Al alloys. In the scientific literature, there are many works about this topic, which are concentrated on: (1) anodic aluminum oxide (AAO) growth mechanism; (2) anodized alloys corrosion behavior, or (3) the influence of anodizing parameters on the following steps of corrosion protection of the anodized layer. However, the effect of the microstructure on the AAO formation is not yet well established. This paper aims to review the effect of the microstructure of Al and its alloys on the anodizing process by a historical, statistical, and electrochemical approach, considering the advantages in understanding the influence of intermetallics in this process. Besides, this review brings a comparison among the number of publications and the types of alloys studied by statistical analyses. Finally, it emphasizes the importance of anodizing in the aeronautical industry, in which a great number of studied alloys are applied, mainly the 2XXX (Al-Cu) and 7XXX (Al-Zn) series alloys.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Anodic Oxide Films and Nanostructures · Concrete Corrosion and Durability · Corrosion Behavior and Inhibition

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Centro de Ciência e Tecnologia de Materiais, Instituto de Pesquisas Energéticas e Nucleares, IPEN/CNEN, Universidade de São Paulo, São Paulo- SP, Brasil

Funding

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP),

References (100+)

Show source-provided references
1. 10.1016/j.pmatsci.2013.01.00210.1016/j.pmatsci.2013.01.002 ↗
2. 10.1007/978-3-319-72177-410.1007/978-3-319-72177-4 ↗
3. 10.1016/S0040-6090(96)09440-010.1016/S0040-6090(96)09440-0 ↗
4. 10.1016/j.matpr.2018.10.41810.1016/j.matpr.2018.10.418 ↗
5. 10.1038/272433a010.1038/272433a0 ↗
6. 10.1016/j.elecom.2010.03.00810.1016/j.elecom.2010.03.008 ↗
7. 10.1179/02670840122500271210.1179/026708401225002712 ↗
8. Hughes, A. E.; Birbilis, N.; Mol, J. M. C.; Garcia, S. J.; Zhou, X.; Thompson, G. E. High Strength Al-Alloys: Microstructure, Corrosion and Principles of Protection. In Recent Trends in Processing and Degradation of Aluminium Alloys, Ahmad, Z., Ed.; IntechOpen: London, 2011.
9. 10.1016/B978-0-08-102063-0.00011-410.1016/B978-0-08-102063-0.00011-4 ↗
10. 10.1108/0002266991027070910.1108/00022669910270709 ↗
11. 10.1016/S0010-938X(97)83350-110.1016/S0010-938X(97)83350-1 ↗
12. 10.1016/S0010-938X(98)00006-710.1016/S0010-938X(98)00006-7 ↗
13. 10.1016/S0010-938X(02)00025-210.1016/S0010-938X(02)00025-2 ↗
14. 10.1016/S0010-938X(98)00068-710.1016/S0010-938X(98)00068-7 ↗
15. 10.1016/0010-938X(96)00102-310.1016/0010-938X(96)00102-3 ↗
16. 10.1179/0020296712Z.0000000007510.1179/0020296712Z.00000000075 ↗
17. 10.1007/s10019005000810.1007/s100190050008 ↗
18. 10.1016/S0010-938X(98)00098-510.1016/S0010-938X(98)00098-5 ↗
19. 10.1080/00202967.1997.1187113710.1080/00202967.1997.11871137 ↗
20. Fratila L. E. 2002. Anodic Oxidation of AlSi(Cu) Casting Alloys. Dissertation. Delf University of Technology Delf.
21. 10.1016/j.surfcoat.2020.12585210.1016/j.surfcoat.2020.125852 ↗
22. 10.3390/coatings1003022610.3390/coatings10030226 ↗
23. 10.1016/j.apsusc.2020.14528510.1016/j.apsusc.2020.145285 ↗
24. 10.1016/j.surfcoat.2020.12631610.1016/j.surfcoat.2020.126316 ↗
25. 10.1016/j.matdes.2011.02.02710.1016/j.matdes.2011.02.027 ↗
26. 10.1016/j.surfcoat.2017.07.02810.1016/j.surfcoat.2017.07.028 ↗
27. 10.1016/j.surfcoat.2007.06.05810.1016/j.surfcoat.2007.06.058 ↗
28. 10.1016/j.proeng.2013.12.08510.1016/j.proeng.2013.12.085 ↗
29. 10.1007/BF0024079410.1007/BF00240794 ↗
30. 10.3390/coatings1011110610.3390/coatings10111106 ↗
31. 10.4028/www.scientific.net/KEM.384.26310.4028/www.scientific.net/KEM.384.263 ↗
32. 10.3390/ma403048710.3390/ma4030487 ↗
33. 10.1021/cr60259a00510.1021/cr60259a005 ↗
34. 10.1016/B978-0-12-533006-0.50008-610.1016/B978-0-12-533006-0.50008-6 ↗
35. 10.1007/978-1-4615-8252-6_410.1007/978-1-4615-8252-6_4 ↗
36. 10.1007/s11837-010-0088-510.1007/s11837-010-0088-5 ↗
37. 10.1080/00202967.2003.1187151510.1080/00202967.2003.11871515 ↗
38. 10.1021/cr500002z10.1021/cr500002z ↗
39. Mathew, N. A Short Review on Aluminum Anodizing : An Eco- Friendly Metal Finishing Process. J. Res. 2016, 2, 5–9.
40. William Brace, A. Technology of Anodizing Aluminium, 3rd ed.; Modena: Oxford, 1969.
41. Henley, V. F. Anodic Oxidation of Aluminium and Its Alloys, 1st ed.; Pergamont: Oxford, 1982.
42. Wernick, P. G.; Pinner, S.; Sheasby, R. The Surface Treatment and Finishing of Aluminum and Its Alloys, 6th ed.; Middlesex, England, 2001.
43. 10.1016/B978-044452787-5.00193-110.1016/B978-044452787-5.00193-1 ↗
44. Juhl, A. D, Introduction to Anodizing Aluminum: Why and How to Enhance Final Product. Light Met. Age 2021, 4, 36–37.
45. 10.3390/ma1321480410.3390/ma13214804 ↗
46. 10.1002/adem.20210148010.1002/adem.202101480 ↗
47. 10.1016/j.matchemphys.2010.12.01410.1016/j.matchemphys.2010.12.014 ↗
48. 10.1080/1478422X.2019.163707710.1080/1478422X.2019.1637077 ↗
49. 10.1007/s13632-020-00688-510.1007/s13632-020-00688-5 ↗
50. 10.5006/305410.5006/3054 ↗
51. 10.1002/maco.20201183910.1002/maco.202011839 ↗
52. 10.1016/S1003-6326(16)64252-810.1016/S1003-6326(16)64252-8 ↗
53. Oelund J. C.; Fullen W. J.; Crump D. L. US pat. 006149795A 1999.
54. Stancin L. C.; Douglas L. US pat. US006149795A 2002.
55. Dattilo C.; Tamiro A.; Romano S. US pat. 0002825 A1 2002.
56. Esteban P. O.; Rubio M. G.; Diego I. G.; Gonzalez-Escalada M. A. L. US 2009/0107848A1 2008.
57. Balaraju G. Y. J. US 2018/0002825 A1 2016.
58. Dick L. F. P.; Takimi A. S.; Melo Y. R.; Dick P. A. 102016027731–0 A2 2016.
59. Dick L. F. P.; Takimi A. S.; Melo Y. R.; Dick P. A. 102017008478–7 A2 2017.
60. 10.1016/S0026-0576(01)80496-710.1016/S0026-0576(01)80496-7 ↗
61. Habazaki H.; Shimizu K.; Skeldon P.; Thompson G. E. Aluminium Surface Science and Technology. Aluminum Surface Science & Technology Symposium Manchester 2000; p 151.
62. 10.1098/rspa.1970.012910.1098/rspa.1970.0129 ↗
63. 10.1016/j.electacta.2006.05.05410.1016/j.electacta.2006.05.054 ↗
64. 10.1149/1.213344610.1149/1.2133446 ↗
65. Wheatstone, C. Note on the Position of Aluminum in the Voltaic Series. Proc. R. Soc. London 1855, 7, 369–370.
66. 10.1002/jlac.1857102030210.1002/jlac.18571020302 ↗
67. 10.1051/jphystap:0187500400840110.1051/jphystap:01875004008401 ↗
68. Pollak C. German Patent: Elektrischer Flüssigkeitskondensator Mit Aluminiumelektroden. CA 1897 92564.
69. Kujirai K.; Ueki S. Rust Prevention Method for Aluminum and Aluminum Alloys. Japan Patent 1923 61920.
70. Bengough J. M.; Sutart G. D. British Patent: Improved Process of Protecting Surfaces of Aluminium or Aluminium Alloys GB223994A 1923.
71. Flick F. B. US Pat. US1526127A 1925.
72. Pacz A. US Pat. US1551613A 1925.
73. Gower C. H. R. British Patent: An Improved Process for Providing a Resistant Coating upon the Surfaces of Aluminium and Aluminium Alloys GB223994A 1928.
74. Mott, W. R. Colloidial Precipitation upon Aluminium Anodes. Electrochem. Ind. 1904, II, 444–447.
75. Mott, W. R. Dimensions of the Films on Aluminium Anodes. Electrochem. Ind. 1904, II, 268–271.
76. Mott, W. R. The Electrical Properties of the Films That Form on Aluminium Anodes. Electrochem. Ind. 1904, II, 352–355.
77. 10.1002/andp.1906326150610.1002/andp.19063261506 ↗
78. 10.1002/andp.1908330040910.1002/andp.19083300409 ↗
79. Setoh, A.; Miyata, S. Researches on the Anodic Film of Aluminium, II. Anodic Behaviours of Aluminium in Aqueous Solutions of Oxalic Acid. Sci. Pap. 1932, 19, 237–291.
80. 10.1029/2006RS00349510.1029/2006RS003495 ↗
81. Rummel, T. Über Wachstum und Aufbau electrolytisch erzeugeter Aluminiumoxydschichten. Mitteilung aus dem Elektrophysikalischen Lab. des Elektrotechnishcen Institiutes, Tech. Hochschule, München 1936, 10, 518–550.
82. 10.1007/BF0136015310.1007/BF01360153 ↗
83. 10.1016/S0031-8914(35)90193-810.1016/S0031-8914(35)90193-8 ↗
84. 10.1007/BF0134082010.1007/BF01340820 ↗
85. 10.1007/BF0134210010.1007/BF01342100 ↗
86. 10.1524/zkri.1935.91.1.6510.1524/zkri.1935.91.1.65 ↗
87. Edwards, F.; Keller, J. D. Formation of Anodic Coatings on Aluminum. Electrochem. Soc. 1940, 79, 133–140.
88. 10.1039/TF947430042910.1039/TF9474300429 ↗
89. Cabrera, N.; Mott, N. F. Theory of the Oxidation of Metals. Reports Prog. Phys. 1949, 12, 1, 308.10.1088/0034-4885/12/1/308 ↗
90. Wernick, S. Electrolytic Polishing and Bright Plating of Metals. In Theory Anodic Oxid. Alum, 1st ed.; Alvin Redman Limited: London, 1948; p 243.
91. 10.1039/tf969650053510.1039/tf9696500535 ↗
92. 10.1149/1.278114210.1149/1.2781142 ↗
93. 10.1016/0022-3697(59)90199-410.1016/0022-3697(59)90199-4 ↗
94. 10.1149/1.242366210.1149/1.2423662 ↗
95. 10.1139/v66-36310.1139/v66-363 ↗
96. Murphy, J. F.; Michelson, C. E. Proceedings of a Conference on Anodising Aluminium at the University of Nottingham. Conv. by Alum. Dev. Assoc. 1961, 12, 14, 83–95.
97. Akahori, H. Electron Microscopic Study of Growing Mechanism of Aluminium Anodic Oxide Film. J. Electron Microsc. 1961, 10, 75–185.
98. Ginsberg, H. Formation of Protective Layers on Aluminum Surface. Zeitschrift fuer Met. 1961, 48, 357–360.
99. 10.1149/1.240363710.1149/1.2403637 ↗
100. 10.1021/j150173a00310.1021/j150173a003 ↗