Joining Strategies for Open Porous Metallic Foams on Iron and Nickel Base Materials

Within the Collaborative Research Centre (SFB) 561 “Thermally highly loaded, porous and cooled multilayer systems for combined cycle power plants” open porous Ni-based structures are developed for the requirements of an effusion cooling. A two-dimensional cooling strategy for the walls of combustion chambers, that allows the outflow of the cooling medium over the complete wall area of the combustion chamber, could be realized by an open porous metallic foam structure. The challenge is to join the porous foam structure with the solid substrate material. Capacitor discharge welding and laser beam welding/-brazing methods seems to be promising methods due to a minimum input of energy and, connected with this, a small joining zone.