Multi‐Axial Incremental Forging and Shearing as a New Severe Plastic Deformation Processing Technique

A novel severe plastic deformation (SPD) technique entitled Multi‐Axial Incremental Forging and Shearing (MAIFS) has been introduced and the preliminary evaluation of this technique by characterizing the material flow has been described in this paper. The MAIFS process is the combination of incremental forging (or incremental back extrusion) followed by angular pressing. The streamline visualized data of a tin‐based alloy as the representative of the soft deformable metals was utilized to predict the strain distribution experienced by material during deformation induced by MAIFS process. It was demonstrated that acceptable deformation homogeneity can be achieved after pass two of the process, and the workpieces were deformed up to four passes of MAIFS without any crack or discontinuity. The first results of numerical simulations of proposed process after four consecutive passes proved its general feasibility, and comparison of acquired data with the simulation results of same specimen processed by four passes ECAP through route B_c confirmed the capability of MAIFS process. An attempt has also been made to primarily investigate the potential of the process for grain refinement.