journal article·2016-09-01

Resistance to chemical attack of cement composites impregnated with a special polymer sulfur composite

Mariusz Książek

Corrosion Reviews· Volume 34· Issue 4
This record is marked as retracted by the source. Review the publisher’s notice before using its findings.
Publisher page

Abstract

Abstract Specific chemical environments affect industrial objects. Portland cement composites (concrete and mortar) were impregnated with a special polymerized sulfur and technical soot as a filler (polymer sulfur composite). Sulfur and technical soot were applied as industrial waste. Portland cement composites were made of the same aggregate, cement, and water. The durability of the prepared cement composite samples was tested in 5% solution of HCl and 5% solution of H 2 SO 4 as a function of immersion time. The changes in mechanical strength and mass of the samples were periodically measured. Cement composites impregnated with sulfur composite exhibited limited mechanical strength and mass loss, while the physico-mechanical properties of the Portland cement concrete regressed rapidly. The loss in weight of ordinary concrete impregnated with sulfur composite, kept in aqueous solutions of acids, hydroxides, salts, and in water for a year was determined using 100×100×100 mm samples. The same samples were then used in compressive strength tests. The image analysis used for surface destruction monitoring, performed by scanning microscopy for the determination of damaged surface area and the original surface area before acid resistance testing, showed similar results. Based on the image analysis results, a model for predicting the degradation of mechanical strength during durability testing was established. The fact that the calculated and experimental strength values were not vastly different proved the validity of the proposed model. A brief summary of new products related to the special sulfur composite is given as follows: impregnation, repair, overlays, and precast polymer concrete will be presented. Sulfur composite as a polymer coating impregnation, which has received little attention in recent years, currently has some very interesting applications.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Structural mechanics and materials · Concrete and Cement Materials Research · Innovative concrete reinforcement materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Timber and Monumental Heritage Structures, Division of Building Materials, Faculty of Civil Engineering, Wrocław University of Science and Technology, pl. Grunwaldzki 11, 50-377 Wrocław, Poland

References (62)

Show source-provided references
1. Bień J, Hoła J, Sadowski Ł. Modern NDT techniques in diagnostics of transport infrastructure concrete structures. E-J Nondestruct Test Ultrason 2013; 18: 1–10.
2. Błaszczyński TZ. The influence of crude oil products on RC structure destruction. Civil Eng Manage 2011; 17: 146–156.10.3846/13923730.2011.561522 ↗
3. Bobrowski A, Gawlicki M, Malolepszy J. Analytical evaluation of immobilization of heavy metals in cement matrices. Environ Sci Technol 1997; 31: 745–749.10.1021/es960413t ↗
4. Brylicki W, Malolepszy J, Stryczek S. Industrial scale application of the alkali activated slag cementitious materials in the injection sealing works. Stud Environ Sci 1994; 60: 841–849.10.1016/S0166-1116(08)71515-2 ↗
5. Czarnecki L. Polymer concretes. Cement-Wapno-Beton 2010; XV/LXXVII: 63–85.
6. Czarnecki L, Garbacz A. Evaluation of polymer coating-crack-bridging ability. In: International Colloquium “Industrial Floors” 95, Esslingen, 1995.
7. Czarnecki L, Emmons PH. Repair and protection of concrete structures [Naprawa i Ochrona Konstrukcji Betonowych] (in Polish). Krakow: Wydawnictwo Polski Cement, 2002.
8. Czarnecki L, Woyciechowski P. Modelling of concrete carbonation; is it a process unlimited in time and restricted in space. Bull Polish Acad Sci Tech Sci 2015; 63.1: 43–54.10.1515/bpasts-2015-0006 ↗
9. Czarnecki L, Głodkowska W, Wiackowska A. Model of compatibility of polymer composite-cement concrete (PC-CC) system. In: Durability of polymer based composite systems for structural applications. Netherlands: Springer, 1991: 484–493.10.1007/978-94-011-3856-7_41 ↗
10. Eethar TD, Mahyuddin R. The effect of using high strength flowable system as repair material. Compos Pt B Eng 2014; 57: 91–95.10.1016/j.compositesb.2013.09.048 ↗
11. El Azzaoui J, El-Aouni N, Bekhta A, El Harfi A. Elaboration of new epoxy resin octafonctionnelle by chemical modification of the DGEBA. Study of the rheologic parameter. Moroccan J Chem 2015; 3: 338–345.
12. Fiertak M. Mechanizm korozji betonu w wybranych konstrukcjach budowlanych. In: Konferencja DNI BETONU, Wisła, 2004: 405–422.
13. Fiertak M. Piećdziesiąta Pierwsza Konferencja Naukowa Komitetu Inżynierii Lądowej i Wodnej PAN i Komitetu Nauki PZITB “Krynica 2005”: Gdańsk-Krynica, 12-17 września 2005 r. T. 1, Część problemowa: konstrukcje budowlane w przemyśle chemicznym: 60-lecie Instytutu Techniki Budowlanej. – Gdańsk: Wydz. Inż . Ląd. Środ., 2005., pp. 65–84.
14. Flaga K, Furtak K. Problem of thermal and shrinkage cracking in tanks vertical walls and retaining walls near their contact with solid foundation slabs. Architect Civil Eng Environ 2009; 2: 23–30.
15. Głodkowska W, Kobaka J. Modelling of properties and distribution of steel fibres within a fine aggregate concrete. Construct Build Mater 2013; 44: 645–653.10.1016/j.conbuildmat.2013.02.037 ↗
16. Gorzelańczyk T, Hoła J. Pore structure of self-compacting concretes made using different superplasticizers. Arch Civil Mech Eng 2011; 11: 611–621.10.1016/S1644-9665(12)60104-6 ↗
17. Gorzelańczyk T, Hoła J, Sadowski Ł, Schabowicz K. Methodology of nondestructive identification of defective concrete zones in unilaterally accessible massive members. Civil Eng Manage 2013; 19: 775–786.10.3846/13923730.2013.812577 ↗
18. Hoła J, Książek M. Research on usability of sulphur polymer composite for corrosion protection of reinforcing steel in concrete. Arch Civil Mech Eng 2009; 9: 47–59.10.1016/S1644-9665(12)60039-9 ↗
19. Hoła J, Schabowicz K. New technique of nondestructive assessment of concrete strength using artificial intelligence. NDT E Int 2005; 38: 251–259.10.1016/j.ndteint.2004.08.002 ↗
20. Hoła B, Schabowicz K. Estimation of earthworks execution time cost by means of artificial neural networks. Autom Construct 2010a; 19: 570–579.10.1016/j.autcon.2010.02.004 ↗
21. Hoła J, Schabowicz K. State-of-the-art non-destructive methods for diagnostic testing of building structures – anticipated development trends. Arch Civil Mech Eng 2010b; 10: 5–18.10.1016/S1644-9665(12)60133-2 ↗
22. Hoła J, Sadowski Ł, Schabowicz K. Nondestructive identification of delaminations in concrete floor toppings with acoustic methods. Autom Construct 2011; 20: 799–807.10.1016/j.autcon.2011.02.002 ↗
23. Hoła J, Matkowski Z, Schabowicz K, Sikora J, Nita K, Wójtowicz S. Identification of moisture content in brick walls by means of impedance tomography. Compel 2012; 31: 1774–1792.10.1108/03321641211267119 ↗
24. Hoła J, Bień J, Sadowski Ł, Schabowicz K. Non-destructive and semi-destructive diagnostics of concrete structures in assessment of their durability. Bull Polish Acad Sci Tech Sci 2015a; 63: 87–96.10.1515/bpasts-2015-0010 ↗
25. Hoła J, Sadowski Ł, Reiner J, Stach S. Usefulness of 3D surface roughness parameters for nondestructive evaluation of pull-off adhesion of concrete layers. Construct Build Mater 2015b; 84: 111–120.10.1016/j.conbuildmat.2015.03.014 ↗
26. Jaworska B, Sokołowska JJ, Łukowski P, Jaworski J. Waste mineral powders as a components of polymer-cement composites. Arch Civil Eng 2015; 61: 199–210.10.1515/ace-2015-0045 ↗
27. Kamiński M, Musiał M, Ubysz A. Eigenfrequencies of the reinforced concrete beams – methods of calculations. J Civil Eng Manage 2011; 17: 278–283.10.3846/13923730.2011.576812 ↗
28. Książek M. The sulphur binders – their potential possibilities of using in buildings [Spoiwa siarkowe – Ich potencjalne możliwości zastosowań w budownictwie]. Prace Naukowe Instytutu Budownictwa Politechniki Wroclawskiej, ISSN: 03249875, conference no. 26, 1999; issue 75: 77–78.
29. Książek M. The mechanical destruction of sulphur composites [Niszczenie mechaniczne kompozytów siarkowych]. Prace Naukowe Instytutu Budownictwa Politechniki Wroclawskiej. ISSN: 03249875, 2001; issue 80: 105–112.
30. Książek M. The experimental and innovative research on usability of sulphur polymer composite for corrosion protection of reinforcing steel and concrete. Compos Pt B Eng 2011a; 42: 1084–1096.10.1016/j.compositesb.2011.03.022 ↗
31. Książek M. The experimental research on polarization of tensioned rebars coated with sulphur polymer composite. In: 10th Youth Symposium on Experimental Solid Mechanics, Chemnitz, 25th–28th May 2011, Chemnitz University of Technology, Institute of Mechanics and Thermodynamics, Department of Solid Mechanics, 2011b: 67–68.
32. Książek M. Experimental research on the surface protection of concrete by polymer sulfur composite. Mag Concrete Res 2012a; 64: 945–955.10.1680/macr.11.00142 ↗
33. Książek M. Experimental research of the intensity of corrosion processes influence by tensile stress for reinforcing steel covered with polymer sulphur composites. In: Proceedings of Concrete Solutions. 4th International Conference on Concrete Repair, Dresden, Germany, 26–28 September 2011, 2012b: 257–265.
34. Książek M. The intensity of corrosion processes influenced by tensile stress for reinforcing steel covered with sulphur polymer composite applied as industrial waste material. Compos Pt B Eng 2013a; 45: 1126–1132.10.1016/j.compositesb.2012.04.072 ↗
35. Książek M. The experimental and innovative research on intensity of corrosion processes influenced by tensile stress for reinforcing steel covered with sulphur polymer composite applied as industrial waste material. Adv Sci Lett 2013b; 19: 247–251.10.1166/asl.2013.4652 ↗
36. Książek M. Biological corrosion of the sandstone of the quay of the river of Odra in Wrocław. Eng Fail Anal 2014a; 44: 338–344.10.1016/j.engfailanal.2014.05.003 ↗
37. Książek M. The biocorrosion of city sewer collector impregnated special polymer sulfur binder – polymerized sulfur applied as the industrial waste material. Construct Build Mater 2014b; 68: 558–564.10.1016/j.conbuildmat.2014.06.077 ↗
38. Książek M. The influence of penetrating special polymer sulfur binder – polymerized sulfur applied as the industrial waste material on concrete watertightness. Compos Pt B Eng 2014c; 62: 137–142.10.1016/j.compositesb.2014.02.027 ↗
39. Książek M. The evaluate tendencies of corrosion process for reinforcing steel when covered with special polymer sulfur coating. Eng Fail Anal 2014d; 39: 1–11.10.1016/j.engfailanal.2014.01.005 ↗
40. Książek M. The experimental investigations of propriety and applies in the building special coating – sulphur polymer composite as the industrial waste material. Compos Pt B Eng 2014e; 58: 378–385.10.1016/j.compositesb.2013.10.087 ↗
41. Książek M. City sewer collectors biocorrosion. Central Eur J Eng 2014f; 4: 398–407. [Książek M. City sewer collectors biocorrosion. Open Eng 2014; 4: 398–407].10.2478/s13531-013-0177-7 ↗
42. Książek M. The experimental research on properties, structures and applies polymer sulfur composites as the industrial waste material in the industry objects. Mater Struct, RILEM, 2014g. doi: 10.1617/s11527-014-0397-1.10.1617/s11527-014-0397-1 ↗
43. Książek M. Use in the building cement composites impregnated with special polymerized sulfur. J Build Eng 2015a; 4: 255–267.10.1016/j.jobe.2015.09.007 ↗
44. Książek M. The experimental research on properties, structures and applies polymer sulfur composites as the industrial waste material in the industry objects. Mater Struct 2015b; 48: 3269–3278.10.1617/s11527-014-0397-1 ↗
45. Książek M. The experimental research on special polymerized sulfur composite-impregnated concrete and cement mortar. J Mater Sci Eng 2015c; 4: 2.
46. Książek M. The analysis of thermoplastic characteristics of special polymer sulfur composite. Cont Mech Thermodyn 2016a; 1–19. doi: 10.1007/s00161-016-0516-z.10.1007/s00161-016-0516-z ↗
47. Książek M. The research on thermoplastic properties cement composites impregnated with the waste of sulfur. Acta Mech 2016b, 1–18. doi: 10.1007/s00707-016-1692-4.10.1007/s00707-016-1692-4 ↗
48. Liu XB, Liu HQ, Liu YF, He XM, Sun CF, Wang MD, Yang HB, Qi LH. Effects of temperature and normal load on tribological behavior of nickel-based high temperature self-lubricating wear-resistant composite coating, Compos Pt B Eng 2013; 53: 347–354.10.1016/j.compositesb.2013.05.032 ↗
49. Łowińska-Kluge A, Błaszczyński T. The influence of internal corrosion on the durability of concrete. Arch Civil Mech Eng 2012; 12: 219–227.10.1016/j.acme.2012.03.002 ↗
50. Łukowski P, Woyciechowski P, Adamczewski G, Rudko M, Filipek K. Curing of polymer-cement concrete – search for a compromise. In: Advanced materials research, vol. 1129. Trans Tech Publications, 2015: 222–229.10.4028/www.scientific.net/AMR.1129.222 ↗
51. Mahyuddin R, Amin AT, Kwan WH. Porosity, pore structure and water absorption of polymer-modified mortars: an experimental study under different curing conditions. Compos Pt B Eng 2013; 55: 221–233.10.1016/j.compositesb.2013.06.022 ↗
52. Maksymowicz M, Cruz PJS, Bień J. Load capacity of damaged RC slab spans of railway-bridges. Arch Civil Mech Eng 2011; 11: 963–978.10.1016/S1644-9665(12)60089-2 ↗
53. Rusin Z, Świercz P, Owsiak Z. Effect of microstructure on frost durability of rock in the context of diagnostic needs. Proc Eng 2015; 108: 177–184.10.1016/j.proeng.2015.06.134 ↗
54. Sadowski Ł, Hoła J. New nondestructive way of identifying the values of pull-off adhesion between concrete layers in floors. J Civil Eng Manage 2014; 20: 561–569.10.3846/13923730.2014.897642 ↗
55. Sadowski Ł, Nikoo M. Corrosion current density prediction in reinforced concrete by imperialist competitive algorithm. Neural Comput Appl 2014; 25: 1627–1638.10.1007/s00521-014-1645-6 ↗
56. Śliwiński J. Beton zwykły: projektowanie i podstawowe właściwości. Polski Cement, 1999.
57. Thomas C, Cimentada A, Polanco JA, Setién J, Méndez D, Rico J. Influence of recycled aggregates containing sulphur on properties of recycled aggregate mortar and concrete. Compos Pt B Eng 2013; 45: 474–485.10.1016/j.compositesb.2012.05.019 ↗
58. Trapko T. Fibre reinforced cementitious matrix confined concrete elements. Mater Des 2013; 44: 382–391.10.1016/j.matdes.2012.08.024 ↗
59. Vlahovic M, Savić MM, Martinović SP, Boljanac TD, Volkov-Husović TD. Use of image analysis for durability testing of sulfur concrete and Portland cement concrete. Mater Des 2012; 34: 347–353.10.1016/j.matdes.2011.08.026 ↗
60. Woyciechowski PP, Łukowski P, Kida K, Sokołowska JJ. Effect of perlite waste powder on chemical resistance of polymer concrete composites. In: Advanced materials research, vol. 1129. Trans Tech Publications, 2015: 516–522.10.4028/www.scientific.net/AMR.1129.516 ↗
61. Yang C, Lv X, Tian X, Wang Y, Komarneni S. An investigation on the use of electrolytic manganese residue as filler in sulfur concrete. Construct Build Mater 2014; 73: 305–310.10.1016/j.conbuildmat.2014.09.046 ↗
62. Zhang PH, He JJ, Zhang DD, Wu LM. A fault diagnosis method for substation grounding grid based on the square-wave frequency domain model. Metrol Meas Syst 2012; 19: 63–72.10.2478/v10178-012-0005-z ↗