Influence of the Addition of Ni‐Coated Carbon Nanotubes on the Mechanical Properties of Highly Porous Zirconia Cellular Structures

Herein, the effect of the addition of Ni‐coated carbon nanotubes (CNTs) on the microstructure, mechanical properties, and morphology of zirconia porous cellular structures is studied, aiming to increase their mechanical strength. Highly porous structures of monolithic zirconia (ZrO₂) and zirconia reinforced with Ni‐doped CNTs (ZrO₂ + CNT/Ni) are fabricated through the replica method. Scanning electron microscopy and micro‐computed tomography (microCT) analyses show that ZrO2 + CNT/Ni specimens present lower overall porosity (88.0%) than monolithic ZrO₂ (93.8%), indicating improved sintering kinetics. Compressive tests for the ZrO₂ + CNT/Ni samples result in a compressive strength of 0.82 ± 0.10 MPa, a threefold value of that of the monolithic sample (0.25 ± 0.07 MPa). The ZrO₂ + CNT/Ni samples also present a higher elastic modulus (41.02 ± 4.94 MPa) than the ZrO₂ ones (21.92 ± 5.40 MPa). Thus, the addition of Ni‐coated CNTs significantly improves the strength of highly porous zirconia cellular structures.