Studies of galvanised steel atmospheric corrosion in Saudi Arabia

This paper summarises the results obtained for galvanised steel specimens exposed in Saudi Arabia region for four years at four pure marine and five mixed marine (SO2 polluted) sites. The atmospheres at these sites were characterised climatologically and in terms of their pollution level so that their corrosivity could be expressed in accordance with ISO standards. Chemical characterisation of the galvanised steel corrosion product layers was performed using X-ray diffraction. The main phases determined were zincite (ZnO), simonkolleite [Zn5(OH)8Cl2.H2O], smithsonite (ZnCO3), magnetite (Fe3O4), gordaite [NaZn4(SO4)Cl(OH)6Cl.6(H2O)], hematite (Fe2O3), zinkosite (ZnSO4), zinc chloride (ZnCl2), zinc hydroxide sulphate hydrate [(Zn(OH)2)3(ZnSO4)(H2O)3] and zinc sulphate hydroxide hydrate [ZnSO4(OH)2.5H2O] was found on the specimens. The results obeyed well with the empirical kinetics equation of the form C = Ktn, where K and C are the corrosion losses in mg cm−2 after 1 and ‘t’ years of the exposure respectively, and ‘n’ is constant. Based on ‘n’ values, the corrosion mechanism of galvanised steel is predicted. The results obtained show that the corrosion rate of galvanised steel is a function of both the chloride, SO2 pollution level and the humidity. Corrosion rate of galvanised steel specimens have been obtained by loss of weight after each year of exposure.